Najaf Malik Email & Phone Number

Sheikhupura District, Punjab, Pakistan

• Responsible for developing the operational policies and drive process improvements to maintain process quality at planned production output, directly manages six supervisors overseeing 82 employees @4400 units/ Day. • Improved the operational efficiency from 85 to 87 % by targeting variable time losses through a Japanese technique called future operational growth resulting in an increased output of 16 units per shift.• Reduced direct associates by 4 while maintaining production levels through relay outing operational processes and improved staff productivity from 52 to 56 units/ Man.• Reduced manufacturing cost by 5% by identifying high cost imported tools and consumables, resourced them to the local vendors by evaluating them in terms of Quality, Cost, and Delivery capability.

Sheikhupura District, Punjab, Pakistan

- Laying out assembly process methods for a new engine series to be launched on a new assembly plant, identifying and designing required automation to suit specific manufacturing operations.- Lead and train a group of associates to the highest standards of working safely on all manual, automatic, and semi-auto processes to deliver a high-quality product to the customers.- Working closely with assembly equipment vendor overseas to ensure the product launch is supported successfully to meet the safety, quality, budget, and productivity targets set by the program.- Manage to incorporate design changes to product by performing feasibility studies on existingprocesses while working closely with design, productivity, and plant layout teams.- Managing other future engine programs for global product launch in parallel by performingmanufacturing feasibility studies based on market research and customer requirements.- Manage and coordinate all associated equipment and machinery Commissioning and Installation at Vendor and at Plant along with cross-functional teams and customers.- Presenting daily Program status and updating with project’s progress to senior management and all concerned stakeholders. -Successfully achieved the local assembly feasibility analysis of Honda’s GP-160 engine with a target of retail cost reduction by 55 %, eliminated the import duty effect on the final cost.-Increased productivity from 16 to 18 bikes/ man, reduced the investment for capacity enhancement from PKR 2000 to 11 Million, and increased production line capacity from 2500 to 3000 Units/ Day by automating manual assembly line.-Localized CB-150 engine assembly to eliminate import duty, with skill level achievement at 100 % by successfully conducting pre mass and mass production evaluation events evaluated in terms of Quality, Cost & Delivery.

Sheikhupura District, Punjab, Pakistan

Leading the team to establish a world class automotive manufacturing plant for Honda Designing the factory master plan and detailed shop floor layouts for the Assembly shop.Design of manufacturing processes with Honda product experts for each area to suit the local conditions and workforce.Creation of RFQs for the assembly line, test line equipment.Liaising with all overseas and local suppliers of equipment and tooling for technical clarification, commercial negotiations, and finalizing the delivery, installation, and commissioning plans.Create, update and execute the project master schedule to track all activities till task completion.Oversee the Plant construction, utilities, MEP work, Safety, and Environmental compliance with local standards.

Executive Diploma In Management Excellence, Business Administration And Management, General, 3.51

Master'S Degree, Industrial Engineering & Management, Cgpa 3.58/4

Bachelor'S Degree, Industrial Engineering, Cgpa 3.68/4

High School, F.Sc, A