Narendra Pal Email and Phone Number

• Responsible for Plant upgradation & shifting at new location as a Brown field project as per Future Business Module.• Responsible for timely accomplishment of Production, Maintenance, PPC, CIP & EHS targets within the time and cost parameters• Driving forward plan in process rejection analysis & continuous improvement thru root cause analysis & daily follow ups, standardization of work, Kaizens & Poka Yoke.• Responsible for scrap cost reduction, consumable cost OEE, capacity planning & manpower planning.• Ensuring effective inventory management, no inventory variance, 5S & discipline across the shop floor.• Developing monthly management review data & presentation; driving TPM activities across the plant.• Responsible for spare management, break down analysis, machine uptime, PM & shutdown planning.• Competency mapping of all Engineers & plan trainings to upgrade them & ensuring succession planning.• Making clear and quantifiable goals for the team that are understood and consistent with divisional goals.• Tracking staffing requirements, hiring new employees as needed & promoting multi-skilling among all team members.• Organizing yearly workshops and driving organization vision, mission & values.• Ensuring quality, EHS compliances like IATF 16949:2016, ISO 14001:2015 & ISO 18001:2021.• Responsible to change management in the organization & managing all NPD activities (PP trials & MPP trials).• Making budgets for production & maintenance and ensuring that all task can be completed within allotted amount.• Driving forward plan improvement projects & productivity thru’ lean manufacturing tools, time study & eliminating bottlenecks from line thru Line Balancing techniques.• Value stream mapping of different product families and implementation of complete connect between processes through supermarkets, FIFO lanes and single piece flow & Layout Changes for better utilization of resources.• Employee Involvement (EI), through 5S, Kaizens, Quality circles

• Responsible for Operations (Production, Maintenance, EHS, PPC, Industrial Engineering).• Plant & Team: Producing 500 Crore revenue & handling 300 people in the function.• Core Team member of P&L Management towards company’s Goal & Growth.• Leading ESG (Environmental, Social, & Governance) project in the plant, EPR certificate & zero water discharge from plant.• Plant Capacity mapping and resources planning & execution as per Future Business Module.• Implementation of Lean approach in the plant towards cost optimization & rejection control.• Ensuring legal compliance in terms of EHS, dealing with government officials for CTE, CTO & NOC’s etc and defining aspect – impact analysis to protect environment.• Driving safety programs & HIRA (hazard identification & risk assessment), ensure emergency preparedness.• Drive process rejection analysis and continuous improvement through root cause analysis, daily follow-ups, work standardization, Kaizens, and Poka Yoke techniques.• Spare management & scheduling plant shutdown activities & PM, in-depth breakdown analysis & CAPA to optimize machines availability.• Responsible for OEE, scrap reduction, capacity planning, and manpower planning to optimize production efficiency.• Establish clear, quantifiable goals for teams aligned with divisional objectives and Conduct competency mapping for engineers, plan and execute training programs, and ensure effective succession planning.• Quality & EHS Compliance: Ensure adherence to quality and EHS systems and procedures, including compliance with IATF 16949, ISO 14001, and OHSAS 18001.• Manage changes related to Man, Material, Machine, Method.• Oversee New Product Development (NPD) activities, including Pre-Production (PP) and Mass Production (MP) trials.• Budget Management: Prepare and monitor production budgets to ensure tasks are completed within financial constraints

Work Exposure in Plastic Omnium:Nov’19 - Mar’21 : Head of Production Manesar HaryanaApr’21 - May’22 : Head of Production Becharaji Gujarat (Special Project)Jun’22 - Nov’22 : Head of Production Manesar HaryanaKey Responsibilities:-Responsible for complete function of Production, Digital Manufacturing & Industrial Engineering, Maintenance & Logistics.Special project – Crisis management after resigning all managers in Gujarat Plant.

Responsible for complete function of Production, & Lean Manufacturing.I was driving all Lean activities in the plant & visiting globally all BW plants for Lean Conferences

Responsible for complete function of Production, & Continuous Improvements

Responsible for Production, & Monozukuri in Condenser section.

Initial Roles and Transfers:Joined the organization as a Graduate Engineer Trainee (GET) in the production department for one year before transitioning to the quality department, gaining diverse experience and a comprehensive understanding of manufacturing processes.Responsible for the function of Quality Assurance (Customer Quality, Warranty, Process Quality & NPD).