Nathan Catherall Email & Phone Number

Kawerau

In this leadership role, I am responsible for overseeing the maintenance strategy and operational reliability of the Kraft pulp mill. Managing a multidisciplinary team comprising Mechanical and Electrical Engineers, as well as Maintenance Planners, I collaborate closely with Production Managers to ensure seamless operations. My key accountabilities include: • Driving plant reliability through proactive and reactive maintenance strategies. • Maximising machine availability and operational efficiency. • Planning, coordinating, and delivering routine maintenance shutdowns, ensuring adherence to timelines and budgetary constraints. • Fostering a strong safety culture while optimising maintenance processes to achieve operational excellence.This position requires a strategic focus on asset management, effective resource allocation, and cross-departmental collaboration to support long-term plant performance and reliability.

Kawerau, Bay Of Plenty, New Zealand

In my role as a Mechanical Maintenance Engineer at Oji Fibre Solutions, I hold a pivotal position in the heart of the production process, focusing on the vital components: the Pulp Dryers and the Baling Line. My responsibilities encompass the comprehensive maintenance and continuous improvement of these key systems, ensuring the reliability of plant operations and the quality of our Kraft pulp production.To achieve these goals, I work closely with original equipment manufacturers (OEMs) to ensure that our plant is maintained to the latest industry standards, optimizing its performance. Leveraging SAP, I effectively manage routine maintenance activities, while also overseeing corrective maintenance that is timely and strategically targeted at critical areas to yield optimal results.Additionally, I regularly review existing maintenance strategies to guarantee that our plant is consistently and efficiently maintained. This role embodies my passion for mechanical engineering, allowing me to contribute to the continuous success of Oji Fibre Solutions while delivering top-tier quality in the Kraft pulp manufacturing process and upholding the highest standards in maintenance practices.

Shotton, Wales, United Kingdom

The previous secondment evolved into a permanent position, albeit with a few minor differences. During that role, I served as Stores Manager, overseeing a diverse team with various responsibilities. The stores under my management had a substantial gross book value of around £15 million and housed tens of thousands of different items, ranging from small fasteners to large coated heads.Throughout my tenure, I instigated numerous improvements. These included the implementation of a safety sub-plan to ensure regular audits across all areas, enhancing standards and safety measures. Moreover, various systems transitioned to electronic formats, departing from traditional triplicate paper records. Structural enhancements were made, including improved lighting, the addition of an electrical storage area, and the acquisition of a new flatbed wagon equipped with a tail lift.My initial focus was to align the Regenerative Thermal Oxidiser (RTO) on No.2 ColorCoat with forthcoming legislative changes in 2024 concerning Volatile Organic Compound (VOC) emissions. This project concluded in April 2021, with the RTO undergoing significant modifications and ultimately outperforming its initial commissioning standards. Additionally, I introduced a multitude of new sensors to profile the RTO extensively, using data to monitor its performance in real-time and detect potential issues before they could lead to failure.In my former role, I directed my efforts towards standardising the Anguil RTO on the No.1 ColorCoat Line, ensuring compliance with VOC emissions requirements in anticipation of legislative changes. Furthermore, I acquired ANSYS SpaceClaim and ANSYS Fluent, enabling me to model the RTOs and other systems, facilitating the creation of digital twins and enabling comprehensive testing and analysis.

Shotton, Wales, United Kingdom

During this secondment, I assumed the role of providing essential engineering support across four projects that had been elevated due to a significant risk of losing customers to our site. These four 'Cost of Poor Quality' projects were distributed across both of the site's ColorCoat lines. My responsibilities extended to working closely with multiple teams, collaborating on a wide range of engineering solutions, and ensuring scientifically validated results.Leveraging my expertise in root cause analysis, my strong engineering background, and a well-established network of contacts both within and outside the site, I played a pivotal role in providing comprehensive support to these projects. This support resulted in notable improvements in product quality, effectively preventing the loss of valued customers.

Shotton, Flintshire, United Kingdom

I held the role of Mechanical Line Engineer for the No.2 ColorCoat Line on two separate occasions. During these periods, my responsibilities included the supervision of a team of mechanical craftsmen. I meticulously managed their workflow to ensure maximum productivity during line downtime for corrective maintenance.Throughout routine maintenance periods, I systematically prioritized planned and corrective maintenance based on the available resources. As the need arose, I coordinated with specialist contractors to uphold the integrity of the production line.A critical aspect of my role involved managing statutory compliance for the line, which encompassed regular inspections conducted by third-party entities and the diligent implementation of their recommendations, all in alignment with the frameworks of LOLER, COSHH, LEV, and PUWER.Addressing production delays was a key responsibility. I implemented measures to mitigate their recurrence and worked diligently to resume production promptly whenever feasible. These actions included thorough root cause analysis, adherence to on-site documentation requirements, and taking full ownership of mechanical-related delays. Furthermore, I carried out corrective actions for electrical or production delays as the situation demanded.

Shotton, Wales, United Kingdom

In my capacity, I orchestrated planned maintenance periods across more than three steel lines at TATA Steel Shotton. This multifaceted responsibility entailed the meticulous coordination of human resources, ensuring that tasks aligned with the requisite skill levels and equipment capabilities. It was paramount that all tasks were accompanied by the necessary documentation before commencing, including lifting plans for heavy loads and escape plans for confined spaces. The judicious allocation of the maintenance budget was a consistent focus throughout these periods, ensuring successful adherence to budgetary constraints.I collaborated closely with the Line Engineers overseeing the operational aspects of each of the working lines at Shotton. This collaborative effort involved the seamless integration of corrective maintenance activities alongside the essential preventative maintenance tasks. When necessary, I assumed the role of covering for both mechanical and electrical planning engineers to guarantee the seamless execution of both the planning phase and the maintenance period with minimal disruptions.Within the realm of my responsibilities, I had the prerogative to introduce additional contract support as needed. This could involve augmenting our on-site resources or enlisting the expertise required for tasks that demanded technical proficiency beyond the existing skill sets on-site.

Shotton, Wales, United Kingdom

I was afforded the invaluable opportunity to gain firsthand experience as a Mechanical Line Engineer on the Galvanising line at Shotton.During my tenure as the Deputy Galvanising Mechanical Line Engineer for the galvanising line, I assumed a range of pivotal responsibilities. These included orchestrating a major maintenance project for a critical section of the line, a section that had inexplicably been overlooked in the past. Additionally, I established and implemented a spares system for a newly integrated section of the line, introduced new mechanical line inspections, and enhanced the existing inspection procedures. I took the initiative to draft procedures for novel maintenance tasks associated with the new section, and subsequently integrated them into the site's Enterprise Resource Planning (ERP) software.Furthermore, I deputised as the mechanical line engineer in the absence of the permanent engineer. During this time, I assumed various specific tasks aimed at mitigating his workload. These included addressing mechanical issues on the line, representing him in meetings, and composing risk assessments.

Chester, United Kingdom

I was afforded the opportunity to gain hands-on experience as the Mechanical Line Engineer for one of the ColorCoat lines at Shotton. This opportunity was distinct from my participation in the Graduate Scheme and arose due to unforeseen circumstances within the company.My primary responsibilities during my tenure as the Mechanical Line Engineer for the ColorCoat line encompassed several key areas. These included active participation in planning and preparations for a maintenance shutdown period, during which the line underwent significant maintenance tasks and major projects. I also played a pivotal role in the day-to-day operations of the line, dedicated to enhancing its overall efficiency and integrity. Moreover, my duties extended to investigating mechanical line delays and strategically prioritizing workflow to align with the available mechanical skills.

Chester, United Kingdom

I participated in an extensive Graduate Scheme that involved undertaking various placements throughout the TATA Steel Shotton site. These placements provided me with a well-rounded exposure to the diverse processes and departments within the organisation.During the initial three-week placement in the General Office, I was immersed in several departments, including Health & Safety, Finance, Logistics, HR, Commercial, and Production Planning & Control. This experience provided me with a comprehensive understanding of the site's operations, product portfolio, and allowed me to interact with a significant portion of the workforce.Subsequently, I spent seven weeks in the Central Engineering Workshops, where I gained in-depth insight into the capabilities of the Boiler Shop, Machine Shop, and the Fitting Shop. I also undertook several small projects during this tenure.My third placement, also spanning seven weeks, was within the Site Services Engineering Department. This exposure allowed me to develop a profound understanding of the site's resources, including the High-Pressure Hot Water Systems, Water, and Compressed Air.The subsequent 13-week placement positioned me on one of the two ColorCoat Lines. Here, I engaged in various projects aimed at enhancing line efficiency, reducing waste production, and improving maintenance practices.I later transitioned to the Engineering Projects Department, where I took a lead role in a project that explored the potential for a new small-scale line on site, dedicated to producing a novel product. My involvement also extended to multiple other projects, one of which revolved around the prospective establishment of a new multimillion-pound waste treatment plant, with the potential to generate substantial annual savings for the site.While my Graduate Scheme was abbreviated due to the opportunity to assume a substantive role within the company on a temporary basis, I was able to bridge the missed placements.

Huddersfield, United Kingdom

In the Year in Industry (YinI.org) program, which bridged the period between my post-sixth form education and the commencement of my university studies, my tenure at Syngenta was marked by engagement in a diverse range of projects. One of the significant achievements during this time was the conception and implementation of a novel ventilation system aimed at safeguarding the well-being of our workforce during sample-taking processes.The installation of this ventilation system not only served to enhance workplace safety but also yielded substantial gains in terms of production efficiency. This system effectively alleviated one of the bottlenecks in our operational workflow, leading to a reduction in overall production time. The successful execution of this project was indicative of my commitment to innovation and process improvement, and it underscored the value I place on ensuring the well-being and productivity of the workforce.

Master Of Science (Msc), Mechanical Manufacturing Engineering, Distinction

My studies at Glyndwr University led to the attainment of an MSc in Mechanical Manufacturing Engineering, comprising several key modules..

Bachelor Of Engineering (B.Eng.), Mechanical Engineering

Activities and Societies: I served as President of the Variety Society, where I took an active role in the Student Union Elections.

Education record

I attended Hawarden High School for seven years, from 2001 to 2008. During this time, I acquired a range of GCSE qualifications. In my.