• Collaborated with the Controls team for commissioning Siemens S7-1500 PLC to integrate sensors, safety IO modules, VFDs, and HMIs for Tesla’s Body in White (BIW) production line to ensure full system functionality through rigorous testing.• Developed custom Ignition SCADA screens for real-time monitoring and diagnostics of Hot Stamping lines, significantly improving operational visibility and reducing response time for system troubleshooting.• Implemented Standardized alarm… Show more • Collaborated with the Controls team for commissioning Siemens S7-1500 PLC to integrate sensors, safety IO modules, VFDs, and HMIs for Tesla’s Body in White (BIW) production line to ensure full system functionality through rigorous testing.• Developed custom Ignition SCADA screens for real-time monitoring and diagnostics of Hot Stamping lines, significantly improving operational visibility and reducing response time for system troubleshooting.• Implemented Standardized alarm configurations for over 600+ alarms in Allen Bradley RSLogix 5000, cross-referencing EPLAN electrical drawings with PLC logic to ensure consistent error identification and resolution across multiple Stamping lines.• Hands-on experience in PLC programming, SCADA systems, Sensors & IO modules, industrial communication protocols (PROFINET, OPC UA, TCP/IP), and electrical design with EPLAN, contributing to the expansion of Tesla’s automation systems.• Collaborated with cross-functional teams, including robotics and electrical engineers, to integrate control systems for the Model Y and CyberTruck production lines, enhancing production capacity by 20%. Show less

• Led a team of three in troubleshooting, and testing during instrument maintenance for PLCs, Temperature and Level controllers, and Pressure Transmitters, reducing the downtime by 16% and propelling machine productivity by 5%.• Contributed to a team to design and implement advanced control systems, employing detailed P&IDs and precise sensor calibration for robust process control. Integrated sophisticated PID algorithms, which fine-tuned system responsiveness and stability, contributing to… Show more • Led a team of three in troubleshooting, and testing during instrument maintenance for PLCs, Temperature and Level controllers, and Pressure Transmitters, reducing the downtime by 16% and propelling machine productivity by 5%.• Contributed to a team to design and implement advanced control systems, employing detailed P&IDs and precise sensor calibration for robust process control. Integrated sophisticated PID algorithms, which fine-tuned system responsiveness and stability, contributing to a seamless production flow.• Spearheaded adopting an innovative procurement strategy, leveraging advanced data analytics to optimize supply chain operations, resulting in a ~$50k cost reduction, aligning with strategic financial objectives.• Generated monthly maintenance reports, presenting critical instrument breakdown analyses to the Head of Operations, resulting in an 11% reduction in downtime through preventive maintenance. Show less

• Gained hands-on experience with diverse PLCs (Allen Bradley, Siemens S7-300, and S7-1200) and SCADA systems (WinCC, Wonderware InTouch), applying industry-specific communication protocols to optimize automation processes, increasing production efficiency by 20%.• Developed programming solutions for a diverse array of automation projects, ranging from process optimization in manufacturing facilities to enhancing operational efficiency in various sectors, resulting in a 22% reduction in… Show more • Gained hands-on experience with diverse PLCs (Allen Bradley, Siemens S7-300, and S7-1200) and SCADA systems (WinCC, Wonderware InTouch), applying industry-specific communication protocols to optimize automation processes, increasing production efficiency by 20%.• Developed programming solutions for a diverse array of automation projects, ranging from process optimization in manufacturing facilities to enhancing operational efficiency in various sectors, resulting in a 22% reduction in project timelines.• Collaborated with engineering, operations, and IT teams to enhance all automation projects that adhered to industry best practices and standards, emphasizing scalability, security, and maintainability. Show less

• Managed a team and organized technical workshops on Industry 4.0 & IoT, fostering knowledge dissemination within the student community.• Coordinated social initiatives, including a successful stem cell donation drive, promoting awareness and community involvement.