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• Textile Technologist with 22 + years of experience in managing the Operations of composite Units for Home Textiles,Knits,Menswear, Automotive Textiles, Fashion Wear, Activewear,Terry Towels & Rugs.• Extensive experience in building highly scalable Production model.• Multiple product set-up experience and in bringing up teams and technical capabilities from the ground up.• Competent in turning around Process house by markedly reducing rejections, controlling Costs & Inventories.•Expertise in managing the Plant Operations including Administration, People Management, Production, Procurements, Maintenance, Cost Control, Finance, etc.• Expertise in Dobby & Jacquard Woven fabrics, Circular & Warp knit fabrics ,Blackouts,Weft / Bi Stretch,Weight Reduction, Special Finishes (Flame Retardent, Water Repellant, Europa, High Light Fast,Teflon,Raising, Shearing, Embossing,Coating,Lamination,Decatising,Shiner, Sanforising),• Expertise in Dyeing & Finishing of Polyester, Cotton, Cationic,Viscose, Nylon,Wool, Linen and Lycra blended Woven & Knits, Fibers & Yarns,Sustainable fibres,Recycled Polyester.Core Competencies:• Highly scalable planning for the processing of different textiles suitable for value generation & Unit’s profitability.• Organization resource planning for optimum utilization & getting desired production.• Maintenance of machine’s health as per scheduled Preventive Maintenance Plans.• Ability to Implement various Cost Control measures through Process Control & Optimization.• Utilizing Lean Concepts like Just in time, Kaizen,5S, Root Cause Analysis & Problem Solving for redressal of issues related to Production, Inventories, Cost Control, Quality, Manpower, Utility & Resources management.• Handling Conflict management with Contractors & Workers for the Unit’s improvement w.r.t. productivity, quality & reduced worker turnover.• Liasoning with Concerned authorities for Internal & External Compliance Audits.• Managing Logistics for Incoming & Outgoing goods.• Ability to independently set-up new Project or Processing Unit. • Continuous Process Improvement .• Colour Shade Matching & Recipe Management.• Adaption of Digitalisation of Recipe Management & Production Bookings in SAP.• Have an expertise in Sourcing of fabrics & yarns for Menswear, Automotive,Knitted fabrics ,Upholstery & Drapery with decent exposure to various vendors ,Dope dyed,4 point inspection system,Visual Management, PokaYoke, Standard Operating Procedures,Training & Development as per Skill Matrix ,Digital,Transfer and Rotary Printing .
Gmfabrics Pvt. Ltd
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Vice President Operations And ProcessingGmfabrics Pvt. LtdGujarat, India
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Vice President OperationsGmfabrics Pvt. Ltd Mar 2021 - PresentVapi, Gujarat, IndiaHeading complete Unit's Operations including Processing, Embroidery, Made ups & Digital Printing for Bedding ,Bedsheets, Drapery & Home Furnishings.Narrow & Wider Width Woven & Knitted fabrics,Lycra blends, Velvets and Yarn Dyeing.Handling special finishes such as FR,WR,Coating,Foil printing,Wrinkle effect.Additionally heading Tarapur Processing Unit.
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General Manager (Processing)Sutlej Textiles & Industries Ltd. (Kk Birla Group ) 2017 - 2020Vapi• Headed the Processing Unit Operations including Dyeing & Finishing production of 1 lac mtrs / day of Woven & Knitted fabrics for Home Textiles, Menswear, Upholstery, Automotive Textiles, Fashion Wear & Active Wear.• Managing the complete Operations including Production, Quality, Maintenance, Procurements, Dispatch, Manpower,Contractors,Logistics, Trainings & Product Developments.• Developed SOPs for Special Finishes like Anti Microbials,Flame Retardent,Stain Repellant,Scotchguard, Teflon,Europa,Airo,Anti Virals,Moisture Management,Anti Crease,Anti Pilling & Aroma/Perfume finish.Key Achievements:• Achieved profitability of the Processing Unit with targeted minimum monthly billing of Rs 3.6 Cr.• Reduced re-dyeing from 35 % (2017) to 5 % (2020).• Reduced overall Re-Process from 50 % (2017) to less than 10 % (2020) with saving of Rs 65 lac/month• Successfully set up dyeing of Lycra Rich & HSY based fabrics. • Headed Unit's team & achieved the SMETA (Unit’s Sedex Social Compliance) Audit Certificate within 3 months • Implemented Just-in-time concept for Raw material Indentation along with Bi-weekly monitoring of inventories. • Utilized Dead Inventories of Dyes / Chemicals totaling Rs 25 lac value. • Reduced daily Water consumption from 3000 KL to 2200 KL thus 25 % saving on effluent treatment. • Successfully set up yarn dyeing processes for ASM (American Silk Mills). • Implemented Recipe Management System & Production Booking in SAP. • Reduction in re-work of Satin based fabrics from 80 % (2017) to about 0.2% (2020) & in Chenille fabrics from 50 % (2017) to about 0.1 % (2020).
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Chief Manager - ProcessingReliance Industries Ltd. Mar 2014 - Nov 2017Ahmedabad Area, India- Headed Processing Unit for Dyeing & Finishing of 100% Polyester Warp & Circular Knit and Woven fabrics ,PV,PC & Lycra Fabrics for Auto Textiles,Home Furnishings, Sportswear & Menswear.- Expertised in Finishes such as Water/Oil Repellant,Soil Release,Aroma Finish,Teflon,Tent fabric,Moisture Management,Anti Microbial & Flame Retardent and Coating. - Fabric Sourcing & Dope Dyed Yarn Developments & Sourcing.Key Achievements:1)Implemented continuous processing of fabrics for optimum utilisation of men & machines.2)Reduction in Polyester dyeing cycles by 2 hours (From 6 hours to 3-4 hours as per shade).3)Achieved 95 % RFT.4)Increased machine loading from 80 % to more than 150 %( low gsm), resulting in an excellent bulk to bulk RFT,shade consistency & reduction in dyeing costs.5) Reduction in dyeing liquor ratio from 1:10 to 1:8.6) More than 20 % Reduction in dyeing cost.7) Reduction in manpower from 140 to 80 per day.8) Implemented Standard operating Procedures & Strict Process Control for shade reproducibility.9) Achieved reduction in lead time for finished fabric sourcing from 15 days to 7 days, with proper process monitoring & control at Vendor's end.10) Successfully developed Dope dyed fabrics for Auto Textiles for General Motors & Tata Motors seating fabrics, thus greatly reducing processing cost & increasing shade consistency.11) Independantly Sourced Dope Dyed yarns for Automotive textiles.12) Setting new Vendors for fabric sourcing .13) Handled Product development of Auto Textiles (Knits & Wovens) and Menswear fabric. Responsible for development of PV & PW lycra suitings fabric in coordination with design team.14) Independantly handled Supply Chain management for Menswear yarns & fabrics till final dispatch. (achieved 95 % OTIF). -
Senior Manager - Processing & DyeingBmd Pvt. Ltd (Lnj Bhilwara Group Company) 2011 - 2014Banswara,Rajasthan (India)- Handled Processing of Circular & Warp Knitted and Dobby & Jacquard Woven Fabrics for Automotive Textiles. - Streamlined production & set up SOPs for efficient working of Dyeing, Finishing,Raising, Shearing,Embossing & Coating process.- Impleneted SOP & Continuity Charts in Raised & Coated Fabric batches to avoid Batch to Batch variation and achieved almost 99.5 % First grade.- Implemented Improvement Tools like Lean Management,5S,kaizen, Continuous process improvement,Root cause analysis & Problem Solving skills.- Reduced Process monthly rejection to 0.8% from 2.5%.
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Head-ProcessingYoungman Mills Pvt Ltd 2010 - 2011Ludhiana (India)- Headed Dyeing & Finishing of Polyester Warp knit fabric in Exhaust as well as Open Width Dyeing Pad Batch .- Polyester & Wool Fibre Dyeing , Acrylic Yarn Dyeing and Polyester Printing (Rotary & Flat Bed).- Processing of Blankets,Home Furnishings,Fur Fabrics, Carpets,Curtains & Upholstery Fabrics.Key Achievments:1) Reduction in dyeing cycles by 3 hours in Polyester dyeing.(From 5 -6 hours to 2 - 3 hours).2) Achieved 98 % RFT .3) 30 % Reduction in dyeing cost.4) Reduction in liquor ration from 1:12 to 1:8.5) Implemented Standard operating Procedures & Strict Process Control for shade reproducibility.
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Manager - Processing ,(Hod)Welspun India Ltd,Vapi Jan 2008 - May 2010Vapi (India)- Headed Rugs Division's Processing department.- Headed dyeing and processing of 35 Ton/day of Bath Rugs & 15 Ton/day Terry Towels .- Independently set up new Processing Unit.Key Results:1) 97 % RFT .2) Shortening of rugs dyeing cycles from 8 hrs to 6 hrs in Cotton dyeing & from 4 hrs to 2.30 hrs in Nylon dyeing.3) Fully utilised Auto Color & Chemical dosing system for Nylon dyeing with less than 0.5 grams recipes & achieving more than 98 % RFT & excellent Bulk to Bulk consistency.4) Dyeing production started within 3 months alongside project erection & installations.5) Quality dyeing from Open Pocket dyeing m/cs. & Fully Automatic Colour Kitchen (Colorservice).6) Independantly Set up 12 ton/day Terry Towel fabric dyeing on MCS Softflow m/cs.7) Independantly set up Sedomat Controlled dyeing machines,ColorService Colour & Chemical Dispenser,Technoroma Fully Automatic Laboratory Dispenser ,EZM(German) Open Pocket dyeing machines & MCS Softflows.
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Processing HeadKudu Knit Fab Pvt Ltd 2006 - 2007Ludhiana, Punjab, IndiaHeading Knits Process House for dyeing of Cotton , Polyester & Lycra blends Fabrics & Yarns for Apparels,Sportswear & ActiveWear.Responsible for making Kudu Knits a Certified Process house for Reebok goods in Ludhiana.
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Senior Officer - ProcessingWelspun India Limited 2003 - 2006Vapi,Gujrat (India)1) Independently handled dyeing production of 30 Ton/day of Terry Towels.2) Part of team set-up for automation of dyehouse.3) Hands-on experience on Thies Softflows ,MCS & Orgatex Auto Colour dosing system.
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Dyeing Shift InchargeShyam Texchem Pvt. Ltd. 2000 - 2003Ludhiana (India)Responsible for Dyeing & Processing of Cotton & Polyester Cotton Blend Circular Knitted Fabric .Processed Single Jersey,HoneyComb,Fleece,Sheared,Piled,Lycra blends knitted fabric.
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Officer - ProcessingJct Ltd 1999 - 2000Phagwara (India)Handled Continuous Bleaching & Dyeing Range (Benninger) & Processing Production .Main job includes Color shade matching & shift management to achieve required production.
Neeraj Vohra Skills
Neeraj Vohra Education Details
Frequently Asked Questions about Neeraj Vohra
What company does Neeraj Vohra work for?
Neeraj Vohra works for Gmfabrics Pvt. Ltd
What is Neeraj Vohra's role at the current company?
Neeraj Vohra's current role is Vice President Operations and Processing.
What is Neeraj Vohra's email address?
Neeraj Vohra's email address is ne****@****ril.com
What schools did Neeraj Vohra attend?
Neeraj Vohra attended Dr. B R Ambedkar National Institute Of Technology, Jalandhar ( Punjab), Nirma University, Ahmedabad, Gujarat, India.
What are some of Neeraj Vohra's interests?
Neeraj Vohra has interest in Supply Chain Management, Project Management, Textile Sourcing.
What skills is Neeraj Vohra known for?
Neeraj Vohra has skills like Dyeing, Coating, Sheari, Raising, Circular And Warp Knitted Fabric Dyeing And Processing, Shearing, Lean Manufacturing Management, 5 Why Analysis, Dobby And Jacquard Woven Fabric Dyeing And Processing, Lean Manufacturing, Data Analysis And Problem Solving, Root Cause Analysis.
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