Led the complete design process of an outdoor Automated Guided Vehicle (AGV) for logistics in aircraft maintenance hangars. Collaborated closely with clients, managed the entire design workflow, ensured adherence to the project schedule, and oversaw manufacturing management.

Designed heavy-duty Automated Guided Vehicles (AGVs) for a smart warehouse business with a maximum loading of 1,000kgCollaborated on the development of an Automatic Concrete Testing System, incorporating concrete cube curing, weight and dimension measurement, and compression testing. Delivered exceptional outcomes such as a 60% acceleration in testing speed and substantial cost savings of HKD1,500,000 (£151,700) per yearLed the complete design lifecycle, including detailed design, engineering calculation, FEA simulation, drawing publication, coordination and negotiation with manufacturers, assembly, and on-site testingMentored and supervised junior engineers to ensure successful completion of project tasks

Transformed electric forklifts into autonomous forklifts for smart warehouses by integrating LiDARs, controllers, and a range of safety sensors. Oversaw rigorous on-site testing to validate the seamless functionality and optimal performance of the autonomous forkliftsDeveloped a lever suspension driving mechanism for an AGV with a 100kg payload, specifically designed to effortlessly navigate rough floor surfaces, ensuring optimal performance and stabilityOversaw the end-to-end development of AGV projects, encompassing procurement, assembly, and wiring processes, ensuring seamless progress and timely completion

Designed a 3D Cover Glass Inspection machine employing advanced visual inspection technology to precisely detect transparent surfaces of mobile phone glass, including automatic positioning, a line scan camera with multi-directional illumination, traceless pick and place, and a vibration-isolated system. Demonstrated efficiency with a cycle time of 4-6 seconds, surpassing human performance by 20-30 times, while upholding defect detection standards of 0.01mmManaged the entire lifecycle of automation machines, including detailed design, FEA simulation, drawing publication, assembly, and in-house testingFacilitated collaboration with optical, electronic, and software engineers to drive design improvements, leveraging their expertise to enhance performance and functionality

Developed and enhanced a robotic system for remote control operation, specifically designed to clear internal obstacles within old metallic pipes, which enhances the efficiency and safety for pipeline rehabilitation workDesigned the robotic system to effectively fill joint gaps prior to the internal coating during the renovation of metallic pipesDesigned a buoyancy-driven water intercepting system to prevent accidental water accumulation inside gas pipesConducted sourcing, analysis, and testing of different tools for gas pipe construction work

Analysed production processes and proposed automation solutionsDeveloped conceptual layouts based on client requirements and budgetsConducted detailed design, FEA simulation, analysis, drawing publication, component sourcing, assembly, and testing of automation machines

Hands-on skills in machining, assembling and electronic routing with different automation systems.

Designed and developed machines for semiconductor production processes, including Map Sorter Machine with 9in wafer and 85ms cycle time, an Automatic Optical Inspection (AOI) machine with 6in wafer and 65ms cycle timeOptimised production flow and processes for cost and time reductionPrepared technical reports and safety reports for machinesDesigned customised modules to meet customer specified requirements