Senior Design Engineer
CurrentLed a team of three designers in developing and executing engineering projects, with a cumulative contract value exceeding $10 million, while making critical design decisions and prioritizing work.Directed and executed engineering efforts focused on aircraft weaponization, including Hydra 70 rocket launchers, air launched effects, configurable munitions launchers, aircraft structural modifications, and structural interfaces ensuring compliance with ASME, FAA, and military specifications.Designed components, assemblies, systems, and technical data packages interfacing with electromechanical systems, aircraft structures, weapon interfaces, control systems, and personnel.Managed configuration updates, data transfers, and technical recommendations for the GAU-19 weapon system, providing oversight of the technical data and CAD packages acquired from GD-OTS.Collaborated with stakeholders to conduct design reviews, technical interchange meetings, and programmatic level meetings, ensuring alignment with customer requirements, schedules, and budgets.Coordinated with vendors, electrical engineers, structural analysts, manufacturing teams, A&P mechanics, and supply chain personnel to ensure design intent and production goals were achieved.Produced CAD models, detailed drawings, assembly drawings, installation instructions, modification documentation using SolidWorks, SolidWorks PDM, and CREO PTC for machined, sheet metal, and composites.Supervised and supported fabrication and testing of first-article designs, providing hands-on assistance, manufacturing support, and deviation disposition as required.Authored and reviewed technical reports and other documentation to ensure accuracy and regulatory compliance.