Nicholas Alati Email & Phone Number

Bergen, Ny

Farmington, Ny

- Developing and managing a co-extrusion process for profile extrusion- Creating and documenting process flow and work instructions for operators and technicians to meet ISO standards.- Researching, purchasing, setting up and qualifying new equipment.- Improved operator safety and efficiency through PPE, floor layout, and improved ergonomics.- Training and coaching operators on proper equipment handling, safety protocols and operating instructions.- Conduct full DOE to aid… Show more - Developing and managing a co-extrusion process for profile extrusion- Creating and documenting process flow and work instructions for operators and technicians to meet ISO standards.- Researching, purchasing, setting up and qualifying new equipment.- Improved operator safety and efficiency through PPE, floor layout, and improved ergonomics.- Training and coaching operators on proper equipment handling, safety protocols and operating instructions.- Conduct full DOE to aid in process flow and equipment validation.- Coordinate vendor logistics for facility repairs and upgrades.- Design and fabricate components and equipment upgrades.- Improve process flow, reduce scrap and improve product quality through effective root cause analysis. - Utilize LEAN Six Sigma strategies such as SMED, Value Stream Mapping, Data Trending and KANBAN.- Create and maintain a cost analysis and budget proposal for upgrades and labor forecasting.- Design, balance and polish co-extrusion dies- Determine and design extrusion screws to accommodate material output based on resin type and melt flow Show less

Rochester, New York Area

- Execute root cause analysis to improve the manufacturing process, reduce product returns and heighten the customer experience.- Conduct time time studies, document the data utilizing Pareto analysis, histograms, SIPOC and value stream mapping.- Execute LEAN techniques, Six Sigma, and value streaming mapping to reduce change over times (SMED)- Create Gage R&R processes to document and eliminate variances in stamped products.- Develop visual work flow guides for operators and… Show more - Execute root cause analysis to improve the manufacturing process, reduce product returns and heighten the customer experience.- Conduct time time studies, document the data utilizing Pareto analysis, histograms, SIPOC and value stream mapping.- Execute LEAN techniques, Six Sigma, and value streaming mapping to reduce change over times (SMED)- Create Gage R&R processes to document and eliminate variances in stamped products.- Develop visual work flow guides for operators and technicians- Constructed assembly line layouts with improved ergonomics to improve process, safety and reduce costs- Repaired, serviced and maintained equipment along the manufacturing process. Would document all failures and lead continuous improvement actions to minimize and prevent future failures.- Maintained a key role in engineering communication and logistics during a company wide relocation - Qualified and designed equipment for a new manufacturing operation- Support and lead six safe and vault technicians through training, troubleshooting and escalations Show less

B.S. Industrial Engineering Technology

A.S. Engineering Sciences