Process Engineer
Oshkosh, Wisconsin
• Involved with implementing safety improvements as a process team with EHS manager based on first aid data and first-hand knowledge of processes• Determined root cause of a $600k multi-layer tear out defect by working with downstream plants and implemented sustainable long-term solution• Led lean six sigma green belt project team to increase poly-ICE outputs by 20% on an ICE line and worked with a black belt mentor to run a successful DOE to find optimal run settings• Managed an annual output increase of 20% (3M pounds) on two ICE lines after capital project installation• Conducted monthly caliper waste reduction team to determine root causes and reduce future waste events• Developed and ran T42 improvement team which produced a 78% reduction in non-conformances, a 23% decrease in waste to input, and a 6% increase in output• Mentored, onboarded, prepared projects, and completed final review with evaluation for a summer intern• Supported the onboarding and contributed to the technical training of a new plant process engineer• Involved with planning and execution of 3 successful annual shutdowns and startups of as many as 17 blown film and ICE lines• Participated in initial and continuing implementation of Internet of Things program, Thingworx, to allow the plant to have better process insight to reduce waste and high-risk events to the machines• Conducted daily process engineer responsibilities such as worked to troubleshoot machine issues, helped with schedule optimization, dispositioned quality holds, worked with R&D on plant projects, made changes to standard operating conditions, investigated quality non-conformances and established sustainable solutions