Niranjan M D Email & Phone Number

Hosur, Tamil Nadu, India

1. Responsible for NPI projects to fulfill customer requirements.2. Expertise the use of lean principles and its implementations in the process.3. Expertise Process qualification of new machines as the qualification standards.4. Proficient with programming Sejong dispensing machines.5. Experience in Cycle time study and continuous process improvements.6. Involved in new product PFMEA activity along with cross functional team.7. Analyzing the failures by doing Design of Experiments (DOE) and process improvements based on DOE findings.8. Engineering Change Order Management (ECO/ECN) for NPI and mass production models (STD Parts) through DOEs9. Analyzing the process defects and implementing the corrective actions by like QC tools like Fishbone, Check sheet and Pareto graph etc.10. Basic understanding of Engineering Drawings.11. Review, One Point Lesson (OPL), Standard working procedure (SOP), facilitated training to, 5’S and Process flow charts.12. Familiar with JMP software for Cp and Cpk analysis.13. Preparation of daily report for the yield drop with prompt corrective and preventive actions.14. Process validation and supporting for program correction in machine.15. Data analysis and commonality study to point out root cause.16. Experience in customer handling by hosting meetings and follow ups.17. Expertise in process defining and implementations.18. Responsible for yield, target achievement as per the customer defined standards.19. Experience in NPI and Production ramp up.20. Team leads of Process Engineering responsible for managing and distributing work among the team and take follow-ups.21. Handling internal and external customer complaints and holding meetings.23. Responsible to follow up with Chinese team to bring up the equipment, fixtures, jigs based on the product requirement.24.Implementation of POKE – YOKE in order to eliminate the failures in the machines.

Bengaluru, Karnataka, India

 Responsible for shift production of CP4Common rail Fuel Injection Pumps for Automobile industrial applications. Worked as a contract front line manager at client location Bosch, Bidadi. Experienced with lean tools for improvement and have an ability to implement the same in the shop floor. Monitoring & improving productivity of man & machines. Responsible for Supply chain incoming and FSG material from Shop like ensuring of following up of standards of Kanban systems. Active member the system CIP projects in the value stream mapping. Ensuring good interface b/w production, production planning, QC and other cross functions. Conducting morning meetings & manage shop floor issues. Conducting learn & info-sharing to all operators. Quality initiatives to reduce customer complaints. Documentation works related to TS16949 (like SFMC, SQCD, Set up verifications, PMI’s s etc.) Responsible for ensuring of Standard Quality tools in place at shopfloor (Ishikawa,5-WHY, LPC) Hands on Experience in SFMC (Shop floor management cycle). Knowledge on SQCD, Productivity, FPY and OEE. Process Monitoring & Troubleshooting of machines.