Stellantis battery assembly line:● Developed a comprehensive project schedule tracking system● Worked closely with Stellantis engineers being Single point of contact for customer communication.● Collaborated with external suppliers to accelerate the timeline and conducted a comprehensive analysis of time and cost to optimize resource utilization.● Generated and dispatched quotations in adherence to the Stellantis standard for order change requests, accompanied by RFQ submissions to suppliers.Ford battery assembly line:● Created a critical project plan employing essential project management methodology using Microsoft Projects. ● Collaborated closely with cross-functional teams from Ford, Fanuc, and Atlas Copco to streamline the integration of the battery assembly line, employing process optimization techniques to reduce both time and cost.● Conducted risk assessments for each individual station within the assembly line, mapping out FMEAs (Failure Mode and Effects Analysis), and developed a comprehensive matrix for analysis and evaluation.● Optimized process time with Ford engineers for EV battery assembly line to maximize the throughput using robot simulations.● Utilized ERP to generate and analyze material and supplier reports for the operations team.● Conducted a thorough root cause analysis in collaboration with Fanuc and other suppliers to address robot vision issues and restore production on the line.

BEV Battery Assembly Line Project Engineer.Ford crank line cleaning station:● Optimized the manufacturing and manpower cost to reduce the integration expenditure by 15% for a crack cleaning station at Ford Lima.● Worked with international equipment supplier in identifying the optimal work condition of the machine by performing and analyzing a study of equipment with different parameters.Ramos engine block machining automation line:● Managed a multi-million-dollar project for RAM to automate their engine block assembly line and handled customer transactions for the same.● Created and maintained an open issue list and assigned R&Rs to assigned build team.

-Conducted a Measurement System Analysis (MSA) and created a data processing program using VBA and a mobile app to improve the measurement process, resulting in decreased error rate in the process by 55%.-Deployed a Continuous Improvement Process (CIP) plan using Six sigma in plant to reduce downtime by 30%.-Collected data and analyzed graphs in Minitab using Statistical Process Control (SPC), with PLC values to determine the root cause and to lower the machine failures, resulting in modification in SOCs.-Developed a layout plan and managed a Spot cooling project by coordinating with contractors and vendors.-Installed and conducted process validation trials on a Misting project which decreased the machine failure by 70%.-Assisted Process and Production team to prepare preventive maintenance plans and carried out operator trainings.-Generated and analyzed daily production and downtime reports using ERP for Operations team.

-Project: Drone Protection Cage-Guide: Dr. Yiqiang Han-Description: The project focuses on Design and Manufacturing of an outer protection structure for small drones in order to prevent damage during collisions. Many Inspection drones can encounter unknown terrains while inspecting disaster struck areas or tight spaces in industrial inspection. These terrains can thus cause damage to the drone propellers or chassis. To prevent this, a drone protection cage allows the drone to freely move and inspect while protecting it from outer components that can cause harm like tree branches, birds, walls etc.-Designed and Optimized the cost and geometry of the Drone protection cage by reducing cost by over 50%.-Lowered the impact stresses on a Solidworks CAD model of the cage using structural Stress-Strain analysis performed on SolidWorks Simulation and ANSYS for geometry modification, by 25%.-Attained a decrease in failure probability by 30% with failure analysis using DFMEA on an icosahedron arrangement part design.-Conducted product validation and testing for the Polyjet 3D printed ABS cage prototype.

-Generated mechanical design and drawings as per technical specifications in AutoCAD and performed Geometric Dimensioning and Tolerancing (GD&T) with statistical tolerance analysis using Minitab. -Modeled the gym equipment for production in SolidWorks and made a G-code for CNC, reducing machining time by 20%.-Achieved an increase in reliability by 30% with Root Cause Analysis (RCA) on equipment.-Produced Bill of Materials (BOM) and PO and report documentation using SAP.

-Worked on Product Design with R&D of a mechanical throwing mechanism for small payload and built a 3D CAD model of new mechanism using SolidWorks with DFM.- Market research of current systems available for payload delivery. -Performed an FEA structural and dynamic analysis on ANSYS to lessen impact stresses by 35% and simulated on MSC ADAMS to increase the velocity by 20%.-Optimized the mass using modeFRONTIER to minimize weight of solid bodies by 20%.-Conducted a risk analysis to reduce the failure risks by 40%-Prepared a test plan for (Key Performance Index) KPI testing and achieved 70% process performance.