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Nathan holds two patents for scalable manufacturing systems for carbon monoxide sensors. Soon he’ll have at least one more patent. His next one will be for an affordable device to detect bed bug gases.For all his professional life, Nathan has engineered cost-effective manufacturing processes for gas sensors, from small manufacturers, to DoD contractors, to Cummins Engines. He has developed sensors for:-Diesel exhaust emissions. Nathan found significant new chemical pathways for poisoning and analysis techniques.-Diesel Particulates: He developed an innovative test for corrosion reactions that slashed the cost of previous testing methods.-Extra-stable Oxygen. He developed a sensor used to detect respiration in crickets.-Both alkyline and acid type electrochemical Oxygen sensors. -Ethanol: He reduced the production costs for a retail alcohol breathalyzer from $25 to $2.50.-Carbon Monoxide (CO): His patent is for a manufacturing system for a novel conductive and insulating plastic sensor with a rejection rate of less than 0.01%-As the lead engineer on two major plant projects, he oversaw custom manufacturing of printed circuitry and catalytic surfaces, for disposable and reusable mass-produced biosensors.-Over two years, he reduced the power consumption by 50% and noise by 70% on the production of an instrument to concentrate chemicals from the air into water. At the same time, as the lead engineer, he increased efficiency of the process by 50%.Now he brings his experience in gas sensors and manufacturing to a mounting problem: bed bugs (cimex lectularius). Bed bugs emit gases. Nathan’s invented a sensor system to detect those gases.As the CEO of Bedbug Intelligence Group, LLC, he leads a team with expertise in biology, chemistry, fluid dynamics, physics, statistics, electronics, and control programming. Their goal is to produce and market an affordable device that will protect consumers from bed bugs by detecting them rapidly and accurately.
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Product Development EngineerSchattke Chemical Consulting Jan 2016 - Jul 2017Yorkville, IlExplored the science behind bedbug emissions. Developed a multi-pathed technical plan. Used computational chemistry and a consultant to determine the right materials for absorption. Performed increasingly complex tests on the candidate solutions. In spring of 2017 finished first field prototype. Field tests from April to August 2017.
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Subject Matter Expert SensorsCummins Inc. Feb 2014 - Sep 2015Columbus, IndianaAs contractor via Bill Austin and Asso., working with the Hardware Integration group of the Emission Solutions division of Cummins; educated, evaluated and improved diesel exhaust emission sensor capabilities. Awarded patent https://patents.google.com/patent/US20170268979A1/en on sensor life extension. Acted as a complete solution expert, working from early stage innovation to in-field troubleshooting, with sensor related issues. Provided expert advice, studied and reported on highly challenging chemical sensor issues. Evaluated several hundred patents on potential technologies. Attended Pittcon and The Electrochemical Society meetings to evaluate the nature of current understanding and the potential for future developments directing future activity.Specific sensors were particulate matter (PM), Nitrogen Oxide (NOx), and ammonia (NH3). The PM is a simple interdigitated electrode resistance measuring device, the difficulties came about due to diesel exhaust poisoning conditions. Developed an innovative testing method for corrosion reactions, much less expensive than previous methods.The NOx sensor is a two chamber, multistage electrochemical reactor. Poisoning and thermal issues were continually improved. Significant changes implemented on requirement definition. Performed extensive analysis of head to tail swab sampling of four diesel trucks via swabs and EDX. Determined several significant new chemical pathways for poisoning and analysis techniques.Created educational materials. Over six months, wrote a technical document (30,000 words) on practical aspects of bringing sensors into the diesel exhaust system. Sections included: Failure thinking design (iDFMEA), Chemical Compatibility, Sensor Corrosion, Operating Conditions, Failure Analysis, Location, Ceramics, and an example. Developed innovative proposals involving system engineering, knowledge transfer, FMEA, and troubleshooting. -
Biomedical Sensor EngineerGm Nameplate Feb 2012 - Aug 2013Seattle WashingtonLead engineer on three major phase two plant implementations of printed biosensors, and one iontophoretic drug delivery patch. Organized and introduced cGMP operations within this 50 year old plant. Assisted safety committee. Hired and trained junior engineer in system. Worked with functional inks on Mylar. Innovated a novel cyclic voltametric QC control procedure for surface area determination. Refreshed SolidWorks skills.The final system included:- Establishing signal consistency in disposable and reusable mass-produced biosensors.- Custom manufacturing of printed circuitry, user interface subassemblies, and biosensors.- Overseeing projects from concept to manufacturing and support, including legacy parts.- Creating, detailing, and streamlining of manufacturing plans and drawings.- Investigation and resolution of design, manufacturing process, and downstream use problems.- Research and development in current and planned manufacturing capabilities and product parameter specifications.- Harmonizing customer requirements in engineering drawings and quality documents with manufacturing capabilities.- Determining process parameters through statistical analysis of experiments.- Tailoring process work instructions to maintain superior quality and efficiency, and avoid routes to failure and contamination.- Detailing and streamlining process for maximum time efficiency and minimum waste.- Resolving real-time process issues on pilot runs especially.- Setting up both technical standards and product-specific function testing and writing reports of results.- Preparing technical requirements for new processes, evaluating vendors, and qualifying equipment.- Evaluation of quotation requests for manufacturing feasibility and cost-saving measures, including discussion with internal and external technical and non-technical personnel.- Special project work on Medamonitor acetone breath detection. http://www.levlnow.com/ . -
Electrochemical EngineerMaxtec Inc. Jul 2010 - Feb 2012Greater Salt Lake City AreaProvided company wide electrochemical needs for medical device sensors. Performed a full characterization of the weak acid sensor technology that is a significant profit base. Managed chemical aspects of newly purchased alkaline oxygen sensors production line. Harmonized specifications with industry standards. Improved the testing and QC procedures. Part of QC was bringing technician derived best practices into the standard operating procedures with tests and documentation. With significant financial constraints, I was able to launch two new products. Designed and developed extra stable oxygen sensor. Developed an education kit to teach about electrochemistry. Standard medical device procedures such as FIMA and clinical reports were part of my duties. Supported safety committee.
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Chemical EngineerPlatypus Technologies Mar 2009 - Sep 2009As contractor via Aerotek, I researched and developed solutions to the slow kinetics of a novel liquid crystal transduction sensor technology (NO2). Identified the root cause which was unable to be modified in the current system.
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Analytical ChemistGreatpoint Energy 2007 - 2009As a student worked ¾ time to set up a suite of analytical instruments evaluating the feed and results of mini and average pilot plants turning coal like materials into methane. Instruments were GC, GC/MS, TGA, CHNS, PSD. Improved LECO 630-100-400 CHNS instrument down time by 50%. -
EngineerSchattke Chemical Consulting 1996 - 2006Yorkville, IlLead engineer on an instrument to concentrate chemicals from the air into water by approximately 100,000 times. This was essentially a mini static precipitator running at 20,000 volts. Over the course of the two year contract w/ the Army we dropped the power consumption 50%, noise by 70%, and increased the efficiency 50%. Www.breathkey.com this small startup developed a retail alcohol breathalyzer. Developed novel inexpensive ethanol sensor ($2.50 vs $25 production costs), two electrode electrochemical type, using conductive and insulating plastic. Client stated “Without this sensor the product could not get out the door, no one else is anywhere close to this cost.” Developed complete manufacturing system based on shuttles that hold the molded bodies from start to finish. This system was designed to be easily scaled up with inexpensive tools and fixtures. Pat # 7060652. As of 2015 this manufacturing system and sensor are still in use and have been expanded to CO sensors (http://www.detectcarbonmonoxide.com/). Performed development and set up manufacturing system of novel conductive and insulating plastic carbon monoxide sensor. Over the years spent about 1/3 of time and money on testing and QC. Dropped reject rate down to less than 0.01% and costs as low as $4/sensor for production (including platinum catalyst).
Nathan Schattke Skills
Nathan Schattke Education Details
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Analytical Chemistry -
Chemical Engineering
Frequently Asked Questions about Nathan Schattke
What is Nathan Schattke's role at the current company?
Nathan Schattke's current role is Electrochemical engineer developing chemical gas sensors and instruments..
What is Nathan Schattke's email address?
Nathan Schattke's email address is na****@****tke.org
What schools did Nathan Schattke attend?
Nathan Schattke attended Illinois Institute Of Technology, Illinois Institute Of Technology.
What skills is Nathan Schattke known for?
Nathan Schattke has skills like Sensors, Chemistry, Electrochemistry, Manufacturing, Analytical Chemistry, Surface Chemistry, R&d, Spectroscopy, Engineering, Characterization, Research, Materials Science.
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