Aerodynamics Engineer
CurrentAs an Aerodynamics Engineer at Volocopter, I have been responsible for setting up and executing CFD models to analyse and optimise the aerodynamic performance of our innovative urban air mobility solutions. My role involves extensive use of Star CCM+, pre-processing CAD models, and generating detailed performance reports.Key Responsibilities:Set up and execute CFD models using Star CCM+ for both steady and unsteady simulations.Developed and implemented Java-based macros in Star CCM+ to automate data extraction and image generation from CFD simulations.Pre-processed CAD models for CFD simulations, ensuring airtight geometry, proper meshing, and accurate part definition.Conducted grid convergence studies and other related tasks to ensure the reliability and accuracy of the simulations.Generated comprehensive performance reports based on predefined variables, interpreting CFD results to provide actionable insights.Collaborated with design and engineering teams to optimize aerodynamic performance and enhance overall vehicle efficiency.Participated in design reviews, offering insights based on CFD analysis to inform design decisions.Achievements:Successfully optimized the aerodynamic design of key components, leading to an improvement in overall vehicle efficiency.Developed efficient pre-processing workflows that reduced simulation setup time Enhanced the accuracy of CFD simulations through rigorous grid convergence studies, leading to more reliable performance predictions.Contributed to the development of innovative urban air mobility solutions, helping Volocopter stay at the forefront of the industry.Skills and Tools:CFD Software: Star CCM+Programming: Java (for creating macros in Star CCM+), Python CAD Pre-processing: Meshing, geometry preparation, part definitionSimulation Analysis: Grid convergence studies, performance reportingTechnical Documentation: Performance reports, simulation data interpretation