Industrious, focused, creative and highly motivated Senior Manager and Consultant with broad, diversified and strong technical skillsets and leadership experience (Ireland, US, Canada, Jordan & Australia) to the international Plant Protein / Meat Analog, Dairy / Beverage, Chilled Foods, Baking and Snack Foods Industries. Performance driven, strategic and visionary and with a proven history of successful plant transformation / change to the World Class Manufacturing (WCM) model. Modern and progressive leadership foundation and with advanced training / expertise in Operations Cost Reduction (OCR), Lean Manufacturing / Efficiency (OEE), Total Productive Maintenance (TPM & FMEA), New Capital Investment Planning & Execution (CAPEX), New Product Development and in the Design / Implementation of Quality Management Systems (SQF, BRC, ISO22000 etc.). Currently in the final stages of development, commercialization and scale up of a plant based operation based out of Vancouver, Canada. Focus is also in the areas of waste product upcycling and innovation.Professional background includes a B.Sc. (Hons) in Food Science & Technology, Diploma in Dairy Science, Certification in Bakery Science & Technology and a Masters Certificate in Lean Six Sigma.Operation philosophies include: ‘Doing in Right First Time’, Always Prepare for Contingency, ‘Must be Measured’, Engage & Communicate at All Levels, ‘Create a Sense of Ownership where Possible’ and Leadership by Example.AREAS OF INDUSTRY EXPERIENCE & PROFICIENCY:⌂ Plant Based Milks / Tofu / Analogs (Chickpea/ Fava Tofu, Soy Strips, Restructured 'Meat & Chicken Analog' Products ⌂Dairy (Aseptic/ESL, Market, MF, Cultured, Cheese, Fractionated, Milk & Caseinate Powders, Whey Products, AMF Products) ⌂Beverages (Juices, Soy, Wine and Almond Milks) ⌂Chilled / Frozen Products (Soups, Broths, Salads, Potato Produces, Salsa & Specialty Dips) ⌂ Dry Blends (Animal Feed Stuffs) ⌂Frozen Bakery Products ( Bun Products, English Muffins) ⌂ Snack Products ( Tortilla Chips, Tacos, Dressed Chip Products) ⌂Eggs ( Liquid Separation & Processing, Cooked Eggs Processing & Packaging).CORE SKILLS & DIFFRENTIATION:⌂ Lean Manufacturing / Six Sigma Execution ⌂Plant Transformation & Change to WCM Model⌂ CAPEX and Plant Scale-Ups ⌂New Product Development & Commercialization⌂ Operations Cost Reduction ⌂ Design & Execution of QMS including SQF⌂ Project Management Skills⌂ Team Development & Training(Centers of Excellence)
Dromeda Lean Consulting
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PrincipalDromeda Lean Consulting Apr 2022 - PresentGreater Vancouver, British Columbia, CanadaExperienced in delivering Technology / Process Roadmap and Assessment (SMART) for improved Company Performance & Reliability. Focus on the 4 Pillars:* Reliable Production(OEE)* Compliance & Sustainability * First Time Quality ( Voice of Customer and Process Alignment, Risk Management Process)* Waste Reduction Planning & Execution (VSM, Value Analysis)Other areas of specialty is around Plant Start-Ups, New Product Development & Execution to Final… Show more Experienced in delivering Technology / Process Roadmap and Assessment (SMART) for improved Company Performance & Reliability. Focus on the 4 Pillars:* Reliable Production(OEE)* Compliance & Sustainability * First Time Quality ( Voice of Customer and Process Alignment, Risk Management Process)* Waste Reduction Planning & Execution (VSM, Value Analysis)Other areas of specialty is around Plant Start-Ups, New Product Development & Execution to Final Commercialization.Interested in contract and international assignments and particularly in the UK. Hold both Irish and Canadian Citizenships. Show less
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Plant Manager & Project ManagerBig Mountain Foods Mar 2021 - Apr 2022Vancouver, Canada -
Continuous Improvement Process Engineer & Consultant With DromedaGlobal Gourmet Foods & Dromeda Consulting Jan 2020 - Mar 2021Vancouver
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Operations DirectorFresh Is Best Salsa & Co Inc Jul 2016 - Jul 2019Canada -
Director Of Processing & Esl ProductionAseptic Solutions & Beverages - Glanbia Apr 2013 - Nov 2015California
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Lean Manufacturing / Ocr Consultant To Dairy, Beverage And Food IndustriesDromeda Consulting & Vanderpool Eggs Nov 2010 - 2013Vancouver, British Columbia
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Director Of TetraSteuben Foods Oct 2008 - May 2010Western, New York, United States -
General ManagerGarden Protein International 2007 - 2008Vancouver, British Columbia, Canada
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Management ConsultantLeanedge / Synertik / Dromeda Consultant Jan 2002 - 2007Canada And United States
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General ManagerGolden West Bakery Limited Feb 1999 - Sep 2002Canada
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Corporate Manager Manufacturing EffectivenessDairyworld Foods Jan 1997 - Jan 1999
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Director Of Operations - Refrigerated Group- Ault Foods In OntarioO Fluid Division Jan 1996 - Jan 1997Toronto, Canada
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Independent Consultant To Food IndustryIndependent Consultant - International Food Manufacturing Area Jan 1990 - Jan 1993
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Shift Production ManagerWaterford Foods - Ireland Jan 1982 - Jan 1989
Patrick O' Sullivan Education Details
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Dairy Science, Food Technology, Process Engineering, Financial -
Lean Six Sigma Black Belt And Six Sigma Black Belt Certification(Cssbb) -
Six Sigma (Bpm, Demaic, Lean Methodology) -
Canadian/American EquivalenciesFood Science & Technology; Food Engineering; Dairy Science; Management Accounting -
Curtain UniversityBusiness Administration -
Irish Productivity CenterOperations Management -
Baking Science -
Quality Management InstituteIso 14001 And Iso 9000
Frequently Asked Questions about Patrick O' Sullivan
What company does Patrick O' Sullivan work for?
Patrick O' Sullivan works for Dromeda Lean Consulting
What is Patrick O' Sullivan's role at the current company?
Patrick O' Sullivan's current role is Specialist in Lean Execution-Plant Start-Ups-Plant Re-Engineering and New Product Development.
What schools did Patrick O' Sullivan attend?
Patrick O' Sullivan attended University College Cork, Villanova University, Villanova University, Canadian/american Equivalencies, Curtain University, Irish Productivity Center, Kansas State University, Quality Management Institute.
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Patrick O Sullivan
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Patrick O Sullivan
Facilities And Engineering Manager,Sustainability Manager,Climate Lead,Local Human Rights Officer.Newbridge
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