Onur Kul work email
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Onur Kul personal email
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Strong managerial background as senior level in local and international field in automotive, manufacturing and heating industry. Good production management, lean, project management and process design , able to build and implement new production organization and improvement projects with a proven track record. Self-driven and self-reliant, sets aims and targets and leads production and operation activities. Strategic and analytical thinking abilities in multi constraint circumstances.
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Plant ManagerTirsan Kardan Mar 2023 - PresentManisa, Türkiye -
Senior Engineering ManagerStandard Profil Group Jan 2022 - Feb 2023Manisa, Türkiye- Direct responsibility in Manisa Plant; Support South Africa, China and Mexico Plants for new product launches and/or problem solving, and train them- Report to Turkey Operation General Director and functionally SP Group Engineering Director- Manage the team consist of 2 Manager, 9 Team Leader, 20 Engineers and 40 Blue Color- Manage the engineering and method functions (Including Extrusion & Finishing)- Project Management, New Launches- Machinery & Tooling Industrialization, - Equipment & Tooling Design, - Method Engineering & Layout of the plant - Machinery & Tooling Industrialization for abroad projects divisions- Launch Readiness- Inhouse Tooling Design for all cutting tools in SP Group- Process Design -
Engineering ManagerStandard Profil Group May 2017 - Dec 2021Manisa, Turkey- Combine the two departments defined as operational project department and process engineering department; and transforming into a single department defined as Engineering Department- Direct responsibility in Manisa-1, Manisa-2, South Africa Plant; Temporarily support China and Mexico Plants for new product launches and/or problem solving, and train them- Manage the engineering and method functions including operation project management by the team consist of 5 group leader , 15 white color, 30 blue color Operation Project Management, Machinery & Tooling Industrialization, Equipment & Tooling Design, Method, Machinery & Tooling Industrialization for abroad projects divisions) - Report to Plant General Director and functionally SP Group Engineering Director- 11 completed new projects launches, VW Polo 270 and Daimler 205 in South Africa Plant; Audi A6, Renault BJA, Audi A3, VW Golf A8, Toyota Corolla, Toyota Auris, Toyota Yaris, Toyta Yaris SUV, Hyundai I-20 in Manisa Plant,- 9 new projects will be launched in the next years Toyota 961-B in South Africa Plant; Volvo 536 in Mexico Plant; Audi e-SUV, Audi EQ5, Audi EQ6, Tesla Y Berlin, Audi A4, Audi A6 New Generation, Toyota CHR in Manisa Plant,- Manage nearly 10 – 15 million euro budget per year for the new projects - Coordinate, send/request resources to or from other plants- Define the machinery technical specifications, Follow up and realization machinery of the plants, Automation (Software and Hardware) and Recipe management- EOP management of any product projects- Support product and line transfer projects to/from Manisa and South Africa- Technical approval of the new supplier- Technical support to the Supplier and purchasing dept.- Tooling, Gauge, Aparatus, Coating Cabinet, Fixtures Design & Design Review & manufacturing & Commissioning & Setups- 3D prototype production & design- Standardization of Tooling and deployment -
Operations Project ManagerStandard Profil Group May 2015 - May 2017Manisa, Turkey- Process Design, Build Production Organization for new projects and Manage of SOP Process in Manisa-1 Plant, Manisa-2 Plant- Manage the new project operations by the team consist of 2 group leader, 8 white color, 10 blue color - Report to Plant General Director - 11 new projects were launched (Volvo XC90, Mercedes X253, Audi Q7, Fiat 356, Mercedes C253, Volvo 54X, Renault LFF, Toyota 560A projects, Audi A6)- Make new project feasibility, decide investment and operation cost - Prepare project budgets, manage and monitoring - Improve the part unit cost - Implement the lean design concept to the process design of the new project- Prepare the non-quality cost budget of the new projects and follow - Manage Start Up and Ramp-Up cost during SOP- Train nearly 100 operators per project until SOP - Investigate the new process methods, trials and manage the launch of new method- Follow the activities about project variable cost margin during SOP + 6 months- Calculate project capacity and decide investment for serial and new projects- Schedule the new project and follow, prepare all the process equipment and requirements for SOP- Design and build Layout for the new project in the plant- Lead PFMEA- Pre-acceptance and Acceptance of all the molds, machines, tools and process equipment- Make the machine capability studies and take the actions- Manage the run@rate activities and present the activities and the results to the customer- Prepare the prototype’s process and present the parts to the customer before freezing the product data, the first step of project- Determine operation parameters, instructions and define process flow- Manage the engineering changes -
Production ManagerStandard Profil Group Jun 2012 - May 2015Manisa, Turkey- Manage the production processes which includes finishing and injection operations of sealing systems in Manisa-2 Plant- Manage the production facilities by the team consist of 2 group leaders, 12 white colors, 50 team leaders and nearly 1000 operators- Report to Plant General Director - Establish the production organization and manage installation then the growth during the first year of Manisa-2 Plant- Establish 2nd production floor in Manisa-2 Plant , in 2014- Increase the production capacity- Prepare Department Budget and following operational figures on P&L – increase 3-4% in EBITDA by decreasing labor, scrap, non-quality and production consumables cost- Support the process improvements- WCM Implementation to the production area- Establish online monitoring OEE and production KPI system- Plan the labor and equipment capacity- Define the training needs of whole team- Integrate and Implement SPPS (Lean Manufacturing) to the production facilities- Produce to “Fiat, Ford, Nissan, Volkswagen, Renault, Toyota, GM, Daimler, Volvo, Audi” customers- Monitoring and manage the activities like as Number of first aid, number of accidents without day lost, number of accidents with day lost, Direct Labor Overtime, labor productivity, OEE, Scrap, First Time Quality, 5S, Non-quality Cost, number of customer complaint, In-house production PPM, Customer PPM, Cost Reduction, Direct Labor Turnover and absenteeism KPI daily, weekly and monthly -
Production ManagerRenkler Makina Ve Yedek Parça San. Ve Ticaret A.Ş. Jul 2008 - Jun 2012Izmir, Turkey- Manage the production processes which includes machining, pressing, welding, laser cutting and assembly process- Manage the production facilities by the team consist of 5 white color, 200 operators- Report to General Manager- Manage the maintenance department as a temporary during 1 year- İncrease the number of customer by improving production capability - Decrease labor cost - Achieve to produce new market such as heating, automotive industries- Produce to Schneider Electric, Areva, Bosch, Gates, Ege Fren, Ege Endüstri- Establish assembly line and launch for the new markets- Achieve to have TS16949, ISO 14001 and OHSAS 18001- Promote understanding OEE, monitoring OEE, take the action and increase the production capacity with the same equipment and same team- Promote understanding management by targets and define the production department KPI- Promote understanding TPM and implementation first 3 steps of TPM- Draw VSM of the factory and change whole factory layout- Monitoring and manage the activities like as number of accidents with day lost, Direct Labor Overtime, labor productivity, OEE, Scrap, First Time Quality, 5S, Non-quality Cost, number of customer complaint, In-house production PPM, Customer PPM, Cost Reduction, Direct Labor Turnover and absenteeism KPI daily, weekly and monthly -
Production And Planning EngineerBosch Termoteknik A.Ş. Jul 2006 - Jul 2008Manisa, Turkey- Define boiler production and method activities in sub-assembly, assembly and packaging production areas- Integrate and implement Bosch Production System (Lean Manufacturing) requirements into the production systems- Planning and decide lay-out and material flow- Cost reduction of current boiler on production side- Team leader of 8D applications- New investment planning and implementation (technical specifications, pre-acceptance, acceptance vs.)- Preparation process flow charts, control plan and work instructions - Decision engineering change request for production side- Preparation and proceeding PFMEA’s - Study, propose and implementation process organization and equipment for new launchesProjects: - Flow Oriented Layout (Project Leader) - Boiler Production Transfer (Project Leader, international project) – the line which was producing in Germany Plant was transferred to Manisa Plant and launched - Standardize Work (Project Member)- Lean Line Design (Project Member, international project) – the benchmark condensing boiler line was established according to Lean logic with the involvement of all the plant in the world which is producing condensing boiler in Bosch Heating Systems - Implementation Condensing Boiler Technology (project member) – It’s the first project which changed the technology from conventional to condensing boiler systems in Manisa
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Quality EngineerTeleset Elektromekanik A.Ş. Nov 2005 - Jun 2006Manisa, Turkey- Management incoming, process quality and final quality activities in condenser production by quality team consist of 7 qualities blue color- Report non-quality cost to factory manager- Internal planning of customer audits, follow corrective action plan- Define measurement devices and preparation work instructions of devices - Management calibrations of measurement devices
Onur Kul Skills
Onur Kul Education Details
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Engineering Management -
Mechanical Engineering
Frequently Asked Questions about Onur Kul
What company does Onur Kul work for?
Onur Kul works for Tirsan Kardan
What is Onur Kul's role at the current company?
Onur Kul's current role is Plant Manager.
What is Onur Kul's email address?
Onur Kul's email address is ku****@****ail.com
What schools did Onur Kul attend?
Onur Kul attended İzmir Yüksek Teknoloji Enstitüsü, İzmir Yüksek Teknoloji Enstitüsü.
What skills is Onur Kul known for?
Onur Kul has skills like Organizasyonel Liderlik, Software.
Who are Onur Kul's colleagues?
Onur Kul's colleagues are Doğukan Doğan, Null Null, Hursit Yasar, Umut Sevi̇ndi̇k, Orhan Altınsoy, Begüm Özkidirir, Ilshat Sayfutdinov.
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