Osama Elfar Email & Phone Number

Burlington, On, Ca

Burlington, Ontario, Canada

• Conducted comprehensive piping stress analysis for various projects at Bruce Power Stations, utilizing PipeStress and Caesar II software to ensure compliance with ASME Section III and ASME B31.1 codes, contributing to the structural integrity of piping systems and successfully resolving stress-related issues.• Engaged in detailed assessment and analysis of class 3 and class 6 piping systems for the Heavy Water Detritiation Facility Systems project with the Canadian Nuclear Laboratory (CNL) to ensure compliance with ASME Section III and ASME B31.1 codes.• Collaborated with cross-functional teams to provide critical insights and recommendations for optimizing piping design and mitigating potential stress points in nuclear facilities.• Demonstrated proficiency in identifying and addressing challenges related to piping stress, enhancing the overall reliability and safety of nuclear power infrastructure.

Montreal, Quebec, Canada

• Expertise in advanced tool condition monitoring techniques utilizing real-time data analysis and machine learning strategies for early pre-failure detection.

Montreal, Quebec, Canada

• Developed and executed an ensemble algorithm of logical analysis of data that significantly reduced computational time by 99%, thus enabling its usage in Industry 4.0.• Constructed a dynamic and adaptive model based on logical analysis of data that self-monitors performance metrics and initiates automatic maintenance operations. The model achieved an average classification accuracy of 90% across various industrial data sets.• Implemented a classification machine learning technique with feature engineering mechanism to develop an automated fault detection system for turbofan jet engines. Achieved an average classification accuracy of 96% and provided interpretable decisions that support automated feedback actions.

Egypt

• Developed a finite element analysis (FEA) model for the friction stir welding process.• Optimized process parameters for friction stir welding of pure aluminum to brass (CuZn30) through extensive experimentation and analysis.• Designed and executed experiments and trials to characterize and optimize friction stir welding processes through data analysis and process parameter adjustments.• Supervised undergraduate students' projects to improve quality and optimize results. • Teaching undergraduate tutorial sections and labs. • Developed course content, problem sets, quizzes, and assignments. • Led students through group and individual sessions on theoretical concepts and practical applications.

Egypt

• Successfully managed and executed smart automation projects to meet technical and quality standards for a variety of industrial partners.• Designed and engineered steel structures for weigh bridges of truck scales, utilizing load capacity analysis.• Expertly designed and implemented innovative automation solutions utilizing smart weighing devices and tools for diverse industrial clients.• Assessed technical specifications and requirements to ensure bid compliance for new projects.• Provide technical guidance and on-site support to construction personnel in interpreting design information, work methods, and constructability based on project requirements.

Cairo, Egypt

• Validated automated and semi-automated manufacturing processes of motor vehicle harnesses to ensure compliance with industry standards and quality requirements.• Conducted internal audits and assisted IDACO in meeting quality management requirements for ISO 9001: Quality Management System Standard Certification.• Reviewed and improved IDACO's quality control systems to meet standards and ensure that processes, inputs, products, and services meet the needs of all IDACO's customers.

Doctor Of Philosophy (Phd), Industrial Engineering

Master'S Degree, Mechanical Design And Production Engineering

Bachelor'S Degree, Mechanical Design And Production Engineering