Lead New projects on Pilot plant scale and involve in scale up to commercial scale.• Development of HMB, PFDs, P&IDs, Hydraulic calculations, equipment & line sizing.• Work closely with Plant manager, operators, maintenance, and laboratory in order to take necessary steps to meet product specifications & execute the production schedule in a time efficient manner.• Supervise plant operators and provide training to newly hired plant operators.• Troubleshoot the processes to ensure smooth and efficient plant operation.• Maintain record of raw materials, products, yields, wastage, batch cycles.• Assist in process improvement and manage day-to-day activities like distribute resources in coordination with other departments.• Establish safe and efficient procedures for maintaining equipment operation (reactors, centrifuge distillation columns), batch charging frequency, and product quality/yield.• Ensuring good manufacturing practices is followed by recording and reporting monthly downtime, investigating low yield, implementing corrective action plans, and reducing time and cost for existing processes/products.

•Member of a team developing OTS (Operator Training Simulator) on Honeywell TDC 3000 system for British Petroleum PX3 unit of 250,000 MT capacity. The scope of this Project involves simulation of Screw Compressor, Turbine, Pumps, Furnace, developing Cause & Effect diagram along with an understanding of Safety Integrated system and Basic Process Control System for Honeywell C3000 Controller.•Assist in mapping points between Process model, SIS & DCS while working on Unisim Operation toolkit.•Developed DCS Graphics using HMI Web Builder.•Facilitate/Scribe in Alarm Rationalization in Alarm Management process for Liquefaction and Pre- Treatment facility for Freeport LNG project to prioritize alarm, an operator’s action, and its consequences and record them in Master Alarm Database spreadsheet.•Reviewing and Markup of the PFD & P&ID’s for all desired process pipelines, equipment, valves, controllers and Distributed control system (DCS) points for simulation model or Alarm rationalization process.•Submission of the weekly status report, Coordination with the client to ensure that desired requirement are implemented for the smooth execution of the project

•Created dynamic simulation models and geometry for computational fluid models using Ansys Fluent. •Perform simulation of vapor recovery processes that uses ejector using Aspen HYSYS.•Assisted in the simulation of sustainability analysis of water treatment and flared gas recovery using Aspen Plus by developing ejector model based on Microsoft Excel.

•Led a team to coordinated six Pharmaceutical projects from conceptual to execution stage within designated timeframe and reduced man-hour. •Prepared and reviewed PFDs, P&IDs, and material and energy balances of a 5-ton fertilizer plant.•Enhanced productivity by streamlining project activities and reduced 50% of man-hour.•Hands on experience with Hydraulic Calculations, pumps, heat exchangers and other engineering calculation using spreadsheets to ensure safe and efficient performance. • Storage tank sizing based on API 650.•Updated equipment list.• Developed Equipment datasheet.•Prepared complete project documentation, including Design Basis Reports, Bill of Quantity & Material Take Offs.• Actively coordinate between civil and piping for designing and commissioning purpose.•Coordinate with clients, vendors and cross functional teams to ensure adherence to project’s requirements and designated timeframe for the execution of the project.

•Successfully led three campaign of production of intermediate API. •Supervised production of the active pharmaceutical ingredient by analyzing and adjusting parameter within specified limits to ensure optimal results using distributed control system. •Co-ordinate with R& D and project team to modify pilot plant for experimental batches of modified processes.•Member of the commissioning team of 3000 kg API plant.•Adhered to high standards while preparing PFDs and P&IDs and selecting equipment for modified as well as new processes with the project team in line to the requirement of R&D team requirement.•Established safe and efficient procedures for maintaining equipment operation (reactors, centrifuge distillation columns), batch charging frequency, and product quality/yield at this pharmaceuticals company.•Monitored raw material, intermediate stages and finished product using SAP and managed day-to-day activities to distribute resources (manpower and raw materials) through coordination with other departments. •Ensured good manufacturing practices by recording and reporting monthly downtime, investigating low yield, implementing corrective action plans, and reducing time and cost for existing processes/products.•Preparation of SOP (Standard Operating Procedure) following cGMP guidelines involving Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ) and Equipment Validation.