Patrick Mabry Email & Phone Number

California, United States

Cupertino, California, United States

San Francisco, California, United States

San Francisco

- Internal technical resource for PAX teams on plastics, composites, injection molding, and material selection- Component and assembly level DFM/DFA in consumer electronic hardware- Manages IQC/OQC process between suppliers and contract manufacturers- Failure analysis of plastic components relating to processing- Manufacturing process development with overseas contract manufacturers in APAC- Manages health and safety evaluations of contract manufacturers at component and assembly levels - Prototype assembly/test fixture design - Reliability and ongoing testing of component and assembly level hardware

Madison, Wisconsin Area

- Managed Moldflow analysis projects and prepares reports for a variety of industrial clients- Certified Moldflow consultant- Preliminary part design review for injection molding applications- CT-Scanning and SEM/EDS analysis of polymeric components- Designed and fabricated equipment to measure creep properties of thermoplastic polymers- Investigated and researched ultrasonic welding in regards to part and process design

Waterloo, Wi

- Led lean manufacturing projects for carbon molding operations with a focus on safety and cost savings- Analyzed and re-structured workflow of carbon molding using one piece flow manufacturing- Worked in-depth with carbon fiber pre-preg in the bladder molding of bicycle frames and rims- Carried new products from manufacturing design into the pilot and kick-off stages- Reviewed molds for DFM principles- Worked extensively with operators and management to increase safety measures on the manufacturing floor

- Primarily performing research and modeling of DLFT and draping of composite textiles for use in compression molding.- Researching processing of natural fiber and soy protein matrix composites for commercial use.- Assisting in ongoing development of a model to simulate fiber mechanics in composites processing.

I was the course laboratory TA for several sections of students throughout the semester. This involved demonstrating polymer manufacturing processes including: thermoforming, blow molding, film blowing, extrusion, compression molding, and injection molding. In addition to demonstrating the principles associated with these processes, equipment maintenance was also a large focus of the lab. This involved troubleshooting machine failures and component repairs.

Wausau, Wi

- Specialized mechanical testing of injection molded composites- Injection Molding of high performance aramid, carbon, and glass reinforced composites.- QA & SPC pertaining to continuous injection molding operations

Kennelbach, Austria

- Vibrational analysis of tennis racquets using fourier transformation- Studied high speed kinetics of a tennis ball and recreated a laboratory system based upon on-court measurements

- Adhesive testing between metals and polymers- Durability testing of non-pneumatic tires

Master Of Science (M.S.), Mechanical Engineering (Polymer Science)

Activities and Societies: Social Chair of local SPE chapterM.S. of Mechanical Engineering with a research focus in draping thermoplastic.

B.S., Composite Materials Engineering