Patrick Morse Email & Phone Number

Berwyn, Pa, Us

Ilminster, Somerset, Gb

- Managed a team of 5 engineers responsible for all manufacturing, process, safety, facilities, and maintenance activities at the Bedford, MA fiber optics and laser production site. - Responsible for the following manufacturing processes: laser lens alignment, laser welding with micron accuracy, metrology programming, die mounting reflow soldering in inert environment, ribbon wire bonding, solder ball bonding, laser power & PER measurement, package/component lid sealing in various inert and controlled environments via resistance welding, component fine and gross leak testing, multi mode and single mode fiber splicing, fiber cleaving, connectorization, and fiber end face polishing. - Made improvements to systems and practices to meet ISO Class 7 level clean room manufacturing environment for optics. - Provided significant input on several Gate 6 Qualification Eval Report (QER) and ran several Gate 7 Production Readiness Review (PRR) presentations that assessed product flow plans, ability to meet and validate quality requirements, labor capacity, training requirements, machine capacity, progress/equipment Measurement System Analysis (MSA) and gauge R&R assessments, and work instruction status in order to meet technical requirements and schedule for all new products. - Managed integration of new products, processes, and equipment from a from a consolidated G&H site in Baltimore. - Participated in 2023 CapEx (including ROI analysis) and 2023 manufacturing engineering budget planning. - Interviewed candidates for and hired a new facilities and equipment maintenance technician that became a part of my team. - Interviewed candidates for and hired a summer engineering intern to help with identified projects and needs.

Westford, Massachusetts, Us

Led a team of 11 SMT and process engineers across 2 shifts responsible for performing Design for Manufacturability (DFM) assessments, creating assembly processes, designing and ordering stencils and fixtures, programming equipment (Pick-and-place, screen printer, SPI, 3D AOI, reflow oven, wave soldering, selective soldering, assembly robotics, and depanel machines), driving lean continuous improvement projects, providing daily trend analysis and root cause/corrective actions, perform PFMEA analysis, and creating detailed labor and cycle time estimates for new products. Also supported large capital equipment investments from feasibility through IQ/OQ/PQ implementation.

Arlington, Va, Us

Lead manufacturing engineer in the Circuit Card Assembly area of Raytheon Integrated Defense Systems.

Arlington, Va, Us

Continued my role as the Lead Manufacturing Engineer for the Patriot Electronic Assembly (EA) Work Center under Integrated Defense Systems.In 2015, became Non-Recurring Effort (NRE) Engineering Lead for the EA Work Center, managing new product introductions and transition to production (TTP) programs and projects.Performed over 30 Design For Manufacturing and Assembly (DFMA) reviews projected to save over $7 million.Obtained Earned Value Management (EVM) certification.Managed Earned Value (EV) development, scheduling, and reporting for all manufacturing engineering tasks on a major multi-million dollar program.

Arlington, Va, Us

Continued my role as the Lead Engineer for the Patriot Electronic Assembly (EA) Work Center under Integrated Defense Systems at IADC as of 2012. Leading a team of 21 engineers across 2 shifts and 3 value streams.Implemented a new automated temperature log system across all IDS production areas. It eliminated 130 manual paper logs and created real time email notifications when limits are exceeded. The new system saved over $300K annually.

Arlington, Va, Us

Promoted to Lead Engineer for the Patriot Electronic Assembly (EA) Work Center under Integrated Defense Systems at IADC as of 2012. Leading a team of 21 engineers across 2 shifts and 3 value streams.Lead a multi-disciplined team in the development and implementation of new standardized marking procedure and process engineering guideline which has reduced marking faults by more than 74%.Prepared and presented technical papers on the Marking Standardization Project at both the Mechanical, Materials & Structures Technical Network (MMSTN) and the Manufacturing Technology Network (MTN) Symposiums in 2012.Oversaw the development and implementation of $500K lean, single-piece-flow assembly line of high mix, low vollume rack assemblies that will reduce WIP and build cycles as well as eliminate 75% of the high ergonomic risk lifts.Worked as the Lead Manufacturing Engineer in the Rack Cell in EA during a period in which the cell had grown by more than 300% in size and scope of assemblies.Created and implemented a completely new ANSI/J-STD-001 training and certification course that used actual examples of the work we perform. All certified assemblers at the IADC have been trained to this new course.Created and implemented a new soldering process for a unique RF connection style that reduced assembly time per joint by half (saved over 600 hours per year) and improved First Pass Yeild at test by 72%.Created and updated numerous assembly processes with Corel Designer.Trained and mentored 11 new engineers in Patriot EA.Participated in numerous Preliminary Design Reviews and Critical design reviews.

Arlington, Va, Us

Worked on the Aegis Program under IDS at the IADC.Completed R6Sigma training and a specialist project that saved $337K per year by implementing a new lean system for updating and releasing manufacturing processes in 4 production cells.One of five interns selected to present their summer project to the Mechanical Engineering Directorate leadership.Completed training for: Electrostatic Discharge (ESD), Foreign Object Elimination (FOE), Mechanical Engineering Design Documentation, Information Security, ProE, and PGP Security.

Worked on Shelters Team of the Program Manager of Force Sustainment Systems Directorate in 2005.Designed various testing, engine, and tentage parts and drawings using SolidWorks and AutoCAD software.Created parts using SolidCAD software and CAD/CAM machinery.Conducted testing both in the field and in the base’s Climactic Chambers on military tents, lights, heaters, and trailers.Coordinated fielding and training for a new Large Capacity Field Heater.

Worked on Chemical and Biological Protected Shelter Team of the Collective Protection Directorate. Ran shipping, purchasing, and warehouse operations for the team.Certified forklift operator.Repaired and modified military HMMWVs, trailers, and both fabric and rigid wall shelters.Awarded Commendation for Excellence from U.S. Army (2004).