Patrick Brew

Patrick Brew Email and Phone Number

EL9 Deputy Program Manager @ Electra.aero
Washington, DC, US
Patrick Brew's Location
Washington DC-Baltimore Area, United States, United States
Patrick Brew's Contact Details

Patrick Brew personal email

n/a
About Patrick Brew

I am a technical program manager and mechanical engineer with experience in design, manufacturing, product development, supplier management, and customer support to take products from zero to one and from prototype to production. I currently work at Whisper Aero leading the day-to-day and long-term development of Whisper’s innovative portfolio of quiet electric propulsion products. My passions are applying emerging technologies to the creation of new products, working with dynamic and diverse teams, and changing the world! I started my career as a participant in Boeing's premiere engineering early career program where I was exposed to engineering projects across a wide diversity of products at different stages of the engineering life cycle. I also have supported commercial and commercial-derivative primary and secondary satellite structures while at Northrop Grumman before joining Whisper. I started my tenure at Whisper as a Structures Mechanical Engineer working on mechanical design, structural analysis, and testing of our propulsion proof-of-concept systems. I am interested in building my network across emerging technologies including additive manufacturing, advanced air mobility, electric propulsion, and autonomous transportation.

Patrick Brew's Current Company Details
Electra.aero

Electra.Aero

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EL9 Deputy Program Manager
Washington, DC, US
Website:
electra.aero
Employees:
85
Patrick Brew Work Experience Details
  • Electra.Aero
    El9 Deputy Program Manager
    Electra.Aero
    Washington, Dc, Us
  • Whisper Aero
    Technical Program Manager
    Whisper Aero Jan 2023 - Present
    Crossville, Tn, Us
  • Whisper Aero
    Structures Mechanical Engineer
    Whisper Aero Oct 2021 - Present
    Crossville, Tn, Us
  • Northrop Grumman
    Principal Mechanical Engineer
    Northrop Grumman Jul 2020 - Oct 2021
    Falls Church, Va, Us
    • Completed full spacecraft PDR quasi-static and buckling analysis in composite and metallic primary structural components for SpaceX Falcon 9 inertial launch loads using Siemens FEMAP• Conducted quasi-static, thermal, and bolted joint analysis as a part of a C-Band reflector support structure trade study to optimize the weight of the design• Derived loads from sine analyses to determine the appropriate load envelope for secondary structures • Verified sine testing results for correlation to analysis during full spacecraft testing
  • Boeing
    Ecfp Multi-Skill Rotational Engineer
    Boeing Jul 2018 - Jul 2020
    Arlington, Va, Us
    • Authored the Aurora Flight Sciences Reverse Integration and Lessons Learned White Papero Summarized my experiences being the first Boeing-badged engineer fully embedded at Aurorao Included five recommendations on how Aurora and Boeing could more effectively collaborate based on my experience serving as the liaison between the two organizationso Determined fifteen resources and aspects of culture that Boeing could integrate into Aurora and Aurora could reverse integrate into Boeing• Served as the Enterprise Lead for the 2019 BCA Innovation Grand Challenge o Efforts resulted in almost six hundred fifty submissions – more than a 150% increase over the previous largest Boeing Innovation Venues challenge o Reduced the challenge expenditures to less than one thousand dollars, a 94% reduction, by executing on only the best ROI methods for driving participation and building grassroots supporto Led over one hundred employee volunteers at BSC and across the enterpriseo Empowered over one thousand teammates to participate using print and digital marketing strategieso Over eighty projects were implemented – generating over fifteen million dollars of value for the companyo Success of the challenge was reported to the Board of Directors• Organized tours and transportation for the 2018 and 2019 EAHI in-person matching eventso Coordinated transportation and tours of three Boeing facilities for over two hundred current and prospective teammates each year
  • Boeing
    Ecfp Bgs Technology Integration Project Engineer
    Boeing Jan 2020 - Jun 2020
    Arlington, Va, Us
    • Analyzed over seven hundred NAVAIR replacement part requests by material, program, and certification requirements to determine Boeing’s positioning to deliver on additive manufactured spare parts • Designed and additive manufactured an average of five emergent tools per month as requested by US military customers to improve safety and productivity for their operators• Coordinated the shop replication initiative which will connect emergent shop floor tooling teams to existing solutions from across the enterprise• Managed consortia projects with the Hughes Research Lab with regards to structural health monitoring on commercial products
  • Boeing
    Ecfp Aurora Flight Sciences Mobility Transformation Design Engineer
    Boeing Jul 2019 - Dec 2019
    Arlington, Va, Us
    • Collaborated with Aurora and BCA teammates to develop the first ground handling conceptual operations for a fully unpiloted vehicle and designed the panel lay out to best fit operator needs• Trade studied and selected primary structural frames, longerons, and skin pad ups for the area around the skin cut outs of the aft cargo access door and two additional operator panels• Configured over forty unique sandwich composite skin cut outs and penetrations using ramp downs and potting• Designed pressurized refueling interface and routed the double wall fuel line through a congested region of the vehicle to create a lighter interface better positioned for ease of operator access• Updated the Aurora Safety walk program which closed over thirty safety related action items during my rotation
  • Boeing
    Ecfp Bca Advanced Concepts Analysis
    Boeing Jan 2019 - Jun 2019
    Arlington, Va, Us
    • Used CATIA relational modeling to design the engine mounts, spar chords, and webs of the engine pylon for the Wing Integrated Propulsor• Wrote a custom python parametric structural optimization code to trade study over five thousand configurations for the Wing Integrated Propulsor to determine proper structural sizing, pylon design, and material selection• Completed the preliminary thermal analysis for the Cool Chain refrigerated ULD-3 project that shaped the business case and design of the container• Participated in Advanced Concept idea generation and Product Development review sessions to start-up the first BCA Advanced Concepts program based in South Carolina
  • Boeing
    Ecfp Mid Body Systems Manufacturing Engineer
    Boeing Jul 2018 - Dec 2018
    Arlington, Va, Us
    • Generated methods to automate the precedence network generation and updating for all one thousand wiring work packages in the 787 mid body • Prototyped algorithms for automated precedence networking for almost two thousand mid body systems work packages for incorporation into a second century production IT tool• Supported production directly through closing seven Kaizen cards through working on the Cell 30/40 Value Stream Team including two cards closed by working directly with the third shift production teams• Interfaced between Design Engineering and Production through two ELRs which reduced the ergonomic impacts of an eight hour operation and eliminated non-conformances on the work package• Generated two tooling actions which resulted in that improved flow of wheel well component installation
  • Boeing
    Structural Integrity Intern
    Boeing May 2017 - Aug 2017
    Arlington, Va, Us
    • Conducted fracture analysis on critical Hydraulic Quick Disconnects for Thrust Vector Control Actuators in the engine section of the Space Launch System using Finite Element Models and NASGRO• Created methods to analyze structural integrity and fatigue in braided hydraulic flex hoses analytically and using composite modeling software, which contributed to the resolution of two RIDs• Performed stress analysis analytically and using Finite Element Analysis on the ground support doors used during vehicle transportation and green run leading to major redesign of components • Researched Power Spectrum Density Analysis and applied it to fatigue analysis of brackets in the Systems Tunnel• Briefed program Core Stage Chief Engineer on two different critical path projects during special topics meetings
  • Boeing
    Structural Analysis Engineer Intern (Eahi)
    Boeing May 2016 - Aug 2016
    Arlington, Va, Us
    • Performed Durability and Damage Tolerance analyses for fatigue using numerical analysis and software packages• Conducted a crack initialization and growth study for customer reported cracking in a structurally significant item to determine fatigue life of the component and ensure safe aircraft operation• Evaluated stress corrosion cracking on structurally significant items for a new program by generating a nonlinear contact based Finite Element Model• Generated response to customer questions regarding acceptable intervals in a flight critical region of the aircraft• Designed and executed a fastener study to correlate FEM contact solutions to analytically calculated solutions and distributed results across numerous sites and programs• Analyzed rain flow flight test data to determine fatigue cycles on landing gear components
  • Textron Systems
    Mechanical Engineer Intern
    Textron Systems Jun 2015 - Jul 2015
    Haslet, Texas, Us
    • Designed thermal management systems for electronic systems enclosures for government contracts• Generated attribute driven models and GD&T drawings for parts I designed including sheet metal• Created vendor item control drawings after fielding quotes and generating requirements• Collaborated with Manufacturing & Assembly Division to implement a cost effective solution that is simple to fabricate and assemble. • Wrote Engineering Change Notices for an existing chassis to save weight by shortening wire routes

Patrick Brew Skills

Leadership Matlab Manufacturing Mechanical Engineering Public Speaking Solidworks Nx Abaqus Thermal Analysis Geometric Dimensioning And Tolerancing Catia Teamcenter Msc Patran G Code

Patrick Brew Education Details

  • Virginia Tech
    Virginia Tech
    Mechanical Engineering
  • Virginia Tech
    Virginia Tech
    Mechanical Engineering

Frequently Asked Questions about Patrick Brew

What company does Patrick Brew work for?

Patrick Brew works for Electra.aero

What is Patrick Brew's role at the current company?

Patrick Brew's current role is EL9 Deputy Program Manager.

What is Patrick Brew's email address?

Patrick Brew's email address is pa****@****ing.com

What schools did Patrick Brew attend?

Patrick Brew attended Virginia Tech, Virginia Tech.

What skills is Patrick Brew known for?

Patrick Brew has skills like Leadership, Matlab, Manufacturing, Mechanical Engineering, Public Speaking, Solidworks, Nx, Abaqus, Thermal Analysis, Geometric Dimensioning And Tolerancing, Catia, Teamcenter.

Who are Patrick Brew's colleagues?

Patrick Brew's colleagues are Cécile C., Christopher Courtin, Samuel Elder, Randy Griffith, Luke Du Plessis, Alejandra Uranga, Ross Cooper.

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