Patrick Roscoe Email & Phone Number

Rochester Hills, Mi

A2LA Lab Quality Manager. Fracture analysis, material characterization, and print approvals for metallurgical components.

Livonia, Michigan

Schedule plant production by integrating customer priorities and supplier capabilities. Manage 20 production and shipping personnel. Responsible for product inventory, maintenance scheduling, labor disputes, and cost reductions.

Livonia, Michigan

Manage plant quality system including PPAP, APQP, process documentation, KPIs and corrective actions. Respond to customer quality problems and manage non-conforming product. •Assimilated plant quality system in 2 months and received zero non-conformances on TS 16949 audit.•Successfully obtained PPAP approval of additional furnace capacity. •Developed Low Pressure Carburizing (LPC) recipes for new General Motors programs and a limited number of components for other customers in a timely manner.•Managed 8 Quality Technicians and 1 Quality Engineer to support increased production rates.

Canton, Michigan

Prepared PPAP documentation and performed APQP for new process developmentincluding interpreting print specifications and creating control plans, PFMEAs, and processflows. Performed internal audits, tracked quality metrics, and implemented corrective actions. Managed four quality associates. •Launched 100 new products in a timely manner to maintain and/or develop successful relationships with customers. •Performed metallurgical evaluations to resolve quality problems and prevent potential warranty recovery costs.•Scheduled and managed production on 20 machines when necessary to accommodate plant staffing needs.•Interfaced daily with customers regarding quality concerns and technical requirements.•Underwent training to become an AIAG certified internal auditor and successfully passed two TS16949 and ISO 14001 audits.•Make metallurgical specification and processing recommendations to customers including OEM engineers.

Responsible for the metallurgical quality of components processed through carburizing furnaces including maintaining instrument calibrations, coordinating preventative maintenance and optimizing furnace atmosphere conditions. Managed six skilled trade associates.• Directed project to install recuperation system to reduce carburizing furnace energy consumption by 15%.• Decreased carburizing furnace cycle times to increase overall equipment efficiency by 16% without affecting part quality.

Responsible for ensuring that laboratory procedure and practices are followed, equipment calibration is maintained and reviewing laboratory reports.• Attained re-certification of well-regarded A2LA accredited laboratory for 2009.• Consolidated laboratory equipment from multiple locations to maximize utility and cost of the facility.

Responsible for supporting induction processes and associated non-destructive testing methods. Accountable for integrity and upkeep of manganese phosphate coating system.• Negotiated different degrees of inductor coil refurbishment leading to a more efficient system that saved $100,000 per year.• Created and instituted a common Control Plan and PFMEA for all induction heat treated components across the site to reduce time used on future updates and new products.

Responsible for formulating reports of warranty returned, tested, and prototype components using laboratory methods. Recommended changes in material, coating or heat treatment to optimize material properties. Materials analyzed includes carbon steel, alloy steel, cast aluminum, powder metal, and cast iron.• Completed an average of 15 laboratory reports per month exceeded a target of 12 reports per month• Ascertained source of corrosion issue through Scanning Electron Microscopy andmetallurgical analysis to resume shipment of components.

Responsible for supporting engineering functions including valve leak rate testing, water system piping integrity, and reactor internal conformance to NRC requirements.• Completed computer modeling of all piping included in the nuclear reactor water cooling and emergency cooling systems to better predict piping replacement needs.• Provided after hour technical support during a planned plant outage to increase precision of safety-related temperature instruments.

Masters Of Science & Engineering, Materials Science & Engineering

Bachelors Of Science & Engineering, Materials Science & Engineering