Patrick Staggs Email & Phone Number

Lewes, De, Us

Tampa, Fl, Us

Tampa, Fl, Us

Responsible for manufacturing operations in the U.S., Brazil and Mexico

Quality and community focused craft brewery with 3 locations, employing 30 amazing coworkers. Brewing of ales, lagers, as well as award-winning gluten free beers plus operating multiple food trucks onsite. Full packaging operation in kegs and aluminum cans that are distributed statewide.

Yardley, Pa, Us

Full P&L responsibility for six plants with approximately 800 employees producing 2-pc aluminum cans. Management of annual budget and capital spend as well as volume allocation. Building on a platform of Lean Six Sigma in order to grow our capabilities and depth in the organization. Responsible for complete launch and operation of greenfield plant.

Yardley, Pa, Us

Responsible for developing and leading the continuous improvement group for the entire beverage division (16 facilities). Also responsible for strategic planning on cost savings identification as well as streamlining best practice collaboration between facilities.

www.shiphope.orgHomes of Hope, Inc. is a 501(c)3 non-profit with a mission to provide adequate, sustainable housing to families in impoverished areas of the world.Why? To help people of impoverished island nations break the chain of poverty and further their walk with Christ through the Empowering Action Abundant Life Program.What? By providing a sustainable shelter solution that is safe, clean, insect resistant, hurricane proof, and requires no utilities to operate.How? By converting used shipping containers into homes locally in the US and then shipping the container to the destination location.

Milton, Delaware, Us

Responsible for all packaging, maintenance, warehouse, purchasing and scheduling departments in a 24x6 brewery operation with current output of 170,000 barrels. Leader of operational expansion planning including design and build of new warehousing and packaging lines. Delivering operational excellence through knowledge growth, technical understanding nourishing a healthy culture of ownership and well-being.

Plano, Tx, Us

Site supply planning manager with responsibilities including planning of production, materials, repacking and deployment of finished goods consistent with the delivery of the lowest Total Delivered Economic Cost. Operations manager of Aseptic and Cold Fill operations, Juice Prep, and Apple Handling. Responsible for approximately 120 employees in Aseptic and Cold Fill operations, Juice Prep, and Apple Handling.

Plano, Tx, Us

Operations manager of Aseptic and Cold Fill operations, Juice Prep, and Apple Handling

Plano, Tx, Us

Responsible for leading Continuous Improvement initiatives for 3 bottling plants and 4 distribution centers located in Chicago, IL and Holland, MI. Primary area of focus is in the Northlake, IL facility which is 1 million sq. ft., runs 9 production lines, and employs approximately 500 people.Have completed over 30 Lean Six Sigma projects focused on efficiency and yield improvements that resulted in over 2 million dollars in annual savings. Have formed and trained over 40 work teams in the Northlake Plant with goal to grow them to be self directed. Have instructed supervisors and team leaders in Lean Six Sigma techniques and led managers in leadership development studies.

Stayers Distribution, LLC is the Illinois distributor for two line of products. We were the sole distributor for Park Farm Wine out of Dubuque, IA. This is a small family owned winery that has been doubling in growth each year since 2005 and is producing some excellent and unique wines out of Iowa. www.parkfarmwinery.comThe 2nd line of products we distributed were from SplashGuardian and Anti-splash. These were revolutionary products which prevent splash back from urinal use. The product was used in many large venues as an advertising medium.

Responsible for leading Continuous Improvement initiatives for 3 bottling plants and 4 distribution centers located in Chicago, IL and Holland, MI. Primary area of focus is in the Northlake, IL facility which is 1 million sq. ft., runs 9 production lines, and employs approximately 500 people

Established the Continuous Improvement Department. Responsible for the vision, staffing, leadership, and goals for the department that would drive the company towards being world class. Initiated a new standard for identifying and assessing skill levels of machine operators for every team. Served as mentor for one Six Sigma Black Belt and two Green Belts. Responsible for project approval and champion training. Formed a cost savings focus group. Results included $250,000 in annual purchasing savings and plant WIP reduction of 35% in 3 months.

Led 1-2 Value Stream Mapping events per month and trained team leaders on VSM process. Led company wide 5S training program and implemented through 3 phases of measurables. Company average 5S score increased from 1.8/5.0 to 4.3/5.0 in 2 years. Partnered in company wide initiative to form Self Directed Work Teams. Led training on teambuilding, problem solving, and conflict resolution. Led SMED events and plant wide training in Setup Reduction Techniques. Most notable was reduction in average setup hours of the Hydromat Cell from 72 hours to 10 hours yielding $80,000 in annual savings. Established Kanbans for raw material and perishable tooling in production cells. Setup vendor managed system through electronic communication Completed four Six Sigma projects for total savings of $210,000 annually.

Created new quoting process through “Feasibility Team” formation. Reduced leadtime from 15 to 5 days.Provided quotes to customers for parts machined on CNC lathes, mills, and Hydromat machinesCreated new job planning procedure for Hydromat cell. Implemented layout templates, CAD models, and tooling pre plan checklists. Saw overall setup reduction time of 20% over 3 monthsLed 1-2 Kaizen events per month in Team Cells. Focused on machine uptime, rate increases, and 5S.Met with Key customers on new product launches and design review, resulting in customer and supplier savings as well as increased business opportunities.

Vevey, Ch

Bs, Mechanical Engineering

Education record

Six Sigma Black Belt Certification

Lean Lead And Tpm Certification

Certification In Lean Manufacturing