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Over 27 years of business improvement experience based on the Toyota Production System (TPS) principles learned whilst working at Toyota Motor Corporation in Europe and Japan.Designed and lead programs that have delivered in excess of $150m over the last 20 years applying TPS, JIT (Lean), TOC, Agile, Robotics and Automation through hands-on coaching into high and low volume automotive and marine manufacturing, FMCG, Government, Utilities, Defence, Healthcare, Contact Centres, IT, Airline and Rail.Specialties: Toyota trained in TPS, The Toyota Way and Lean principles. Hoshin Kanri (Goal Policy Deployment), Project Management and Planning, Coaching, Process Standardisation and Improvement, Robotics and Automation.
Narellan Pools
View- Website:
- narellanpools.com.au
- Employees:
- 17
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General Manager ManufacturingNarellan Pools May 2024 - PresentAustraliaNarellan Pools is an iconic fibreglass swimming pool brand with a global presence. Now in its 50th year, remain committed to manufacturing and installing world-class pools and spas.Our growing network of passionate and local Pool Builders love bringing their clients’ dreams to life. We support our Pool Builders with the strength of our brand, educational events and training, and innovative and high-quality products. Our culture is unique: our Pool Builders are part of a collaborative network of like-minded business people, supported by a brand committed to their success.A subsidiary of the Nasdaq-listed pool company Latham Group, we have a presence in Australia, New Zealand, North America, Canada, Oman, Reunion Island, New Caledonia and the South Pacific. Our business continues to grow, and we’re looking forward to bringing even more dreams to life in the next 50 years.We have two manufacturing facilities in Australia, one in New Zealand, one in Canada and three in North America, where our clients’ pools are manufactured to the highest quality standards. In this role, I am responsible for all aspects of manufacturing and product delivery including Safety, Quality and R&D activities. -
Co-Founder & DirectorCookie Cutter Store Apr 2018 - PresentGold Coast, Queensland, AustraliaWe design, manufacture and wholesale cookie cutters, emboss and deboss stamps, including custom designs with 24 hour turnaround. We are a distributor of all the equipment and products required to make, bake and decorate amazing cookies and cakes. We ship globally through our ecommerce store www.cookiecutterstore.com.au -
General Manager, Manufacturing & Supply ChainModnpods Jan 2023 - Apr 2024Gold Coast, Queensland, AustraliaDesign and implement a strategy to change production mindset from traditional static build methodology to linear production on an assembly line to increase production capacity from 15 to 200 units per year. Develop Just-In-Time material flow systems throughout the supply chain and into the production system to enable consistent and repeatable flow of finished products, on time, on budget, to the desired quality standard with zero injuries. -
Manager, Cost TransformationJetstar Airways Jan 2016 - Nov 2022Melbourne, AustraliaLead a team to deliver sustainable cost and revenue improvements using Lean thinking techniques across the Jetstar group of airlines.Supporting the Jetstar group of airlines focussing on the delivery of sustainable cost and revenue improvementsUsing a pedigree of global business experience to identify strategies to improve areas of the Jetstar business, drive transformational activity and create a culture that challenges the status quo. A key focus is to ensure implementation and execution success of process improvement and cost reduction projects. Responsible for the design and delivery of the program including training, coaching and project delivery including Robotics and Innovation across the group of Jetstar airlines. -
(Acting) Head Of Innovation & AnalyticsJetstar Airways Apr 2019 - Jul 2020Overall management of Innovation and Analytics encompassing 3 teams; Lean, Automation & Data Science to provide specialised services across the Jetstar group airlines to deliver sustainable improvements across the business scorecard. -
Manager, Operations & Continuous ImprovementCork Supply Australia Feb 2014 - Jan 2016Adelaide, AustraliaResponsible for design, development and implementation of the Continuous Improvement strategy throughout both Cork Supply and Studio Labels businesses with full end to end value stream responsibility.
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Continuous Improvement ManagerAsc Pty Ltd Jun 2012 - Feb 2014Adelaide Area, AustraliaDeploying Lean and Continuous Improvement thinking on Collins Class Submarine and Air Warfare Destroyer projects to deliver products fit for purpose with increasing value for money framework achieved through targeted delivery of project results, training and mentoring. Delivered in excess of $30m in direct savings across Submarine maintenance and Destroyer shipbuilding projects. -
National Continuous Improvement ManagerAmcor Apr 2010 - Jun 2012Melbourne Area, AustraliaDevelopment, co-ordination and implementation of a National Continuous Improvement strategy to achieve Safety, Quality, Cost and Delivery objectives across Australian and New Zealand manufacturing sites to deliver savings in excess of $40m through the elimination of internal process waste and improve quality performance year on year by 50%.Build, manage and mentor the Asia Pacific improvement team to help achieve site, state and divisional objectives. Management of all operational projects including contingency planning, capital planning and operational improvements. These includes strategic projects to better service the customer base, implementation of capital equipment and the development of business diagnostics systems that direct improvement projects to deliver objectives.To lead and support diverse strategic projects to deliver sustainable improvements in operational performance and capability at individual and multi plant levels across the entire group of sites throughout Asia Pacific. -
Lean CoachKm&T May 2006 - Apr 2010AustraliaDevelop proposals and deliver results to client management teams and to deploy Lean / Operational Excellence strategies throughout client organisations. • Manufacturing: Factory layout re design for a global manufacturer relocating to a Greenfield site. • Civil & Military Aerospace: Improving maintenance operations for global airlines to reduce turn around times and associated costs.• Rail: Delivery, cost and quality improvements of maintenance, repair and overhaul providers to major rail network customers.• Automotive: Improvements to a global auto manufacturers supply chain operations in areas including Quality, Capacity, Cost reduction, JIT implementation and elimination of waste.• Hospitals: Reducing patient waiting times for emergency and general surgery, improving the quality of care to patients by removing unnecessary process wastes in daily tasks for specialists, doctors and nurses.• Government office and Australian Defence Force: Improving current practices by eliminating wastes and streamlining processes to reduce lead times and associated operating costs for government departments.
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Supplier Development And Lean Manufacturing, AustraliaFord Motor Company Jan 2004 - May 2006Melbourne, AustraliaSupplier Development Engineer within the Purchasing Division, managing a portfolio of tier 1 suppliers across the Asia Pacific region supplier based teams, responsibilities included:• Lead new model introduction at supplier manufacturing facilities.• Developing suppliers to deliver quality improvements using lean manufacturing and 6 Sigma philosophies.• Support Ford Manufacturing Operations current model production.• Support Ford Purchasing to achieve Total Cost Reduction targets by focusing on supplier sites to introduce and develop lean manufacturing initiatives.• Used within the STA team as a Subject Matter Expert in Lean Manufacturing principles to develop the Ford Australia STA team with lean manufacturing training. -
Production Planning & Supplier DevelopmentToyota Motor Europe Sep 1997 - Jan 2004EuropeInitially a graduate Engineer where I passed through the 2 year development programme to become a Specialist Engineer, with immediate responsibility within vehicle manufacturing. Various rotating roles in Production Control, Vehicle Manufacturing, Quality, Product Development and Purchasing Supplier Production Management. The final role was held in the European Head Office, Brussels; Project Planning and Management (PPM) Division.During my career at Toyota I was assigned to a Japanese mentor to guide my development that would shape my experience and knowledge in accordance with the Toyota Production System and embracing Continuous Improvement. - Project Management for New Model Introduction.- Development of Supplier's to enable stability of supply.- Control and management of engineering changes for current production models.- Manufacturing principles practised daily; JIT, Jidoka, Heijunka, Standardised Work, Kaizen and Practical Problem Solving
Paul Bochniak Skills
Paul Bochniak Education Details
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Mechanical Engineering -
Ashlawn School
Frequently Asked Questions about Paul Bochniak
What company does Paul Bochniak work for?
Paul Bochniak works for Narellan Pools
What is Paul Bochniak's role at the current company?
Paul Bochniak's current role is General Manager, Manufacturing | Lean Deployment | Business Improvement.
What is Paul Bochniak's email address?
Paul Bochniak's email address is pa****@****tar.com
What schools did Paul Bochniak attend?
Paul Bochniak attended University Of The West Of England, Ashlawn School.
What are some of Paul Bochniak's interests?
Paul Bochniak has interest in Ppl (Private Pilots License), Flying, Snowboarding, Playing Guitar, Motorbikes, Karate.
What skills is Paul Bochniak known for?
Paul Bochniak has skills like Lean Manufacturing, Continuous Improvement, Six Sigma, Kaizen, Process Improvement, Toyota Production System, Operational Excellence, Value Stream Mapping, Manufacturing, Operations Management, 5s, Management.
Who are Paul Bochniak's colleagues?
Paul Bochniak's colleagues are Thiago Almeida Afonso, Joshua Hewett, Teena Mcilveen, Jennifer Quinnell, Adrian Mrsnik, Brendon Etheve, Jason Travis.
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