Pawan Kumar Email & Phone Number

Ludhiana, Punjab, India

⭢ Having professional experience in food manufacturing companies like MBFSL (Oreo), BMIPL (Bournvita), Pladis (Mcvities), PepsiCO, JIL (Boost/ Horlick)⭢ Leading 2 manufacturing units team (Prod. & QA) of capacity 3000 Ton/ Month⭢ Responsible for implementing of SHOP FLOOR TRANSFORMATION program (a cultural change initiative among employees for productive mindset).⭢ Driving Lean Daily Management across manufacturing, tracking of Yield, R.M/ P.M, weekly/monthly closing, consolidate variances.⭢ Improving productivity through elimination of NVA activities. ⭢ Optimization of workflow with best practices, improving the agility and minimizing the operational cost using lean and six-sigma methodology.⭢ Improving Overall Equipment Efficiency using TPM and TQM techniques. ⭢ Through Governance model, analyzing the Batch charging efficiency, product cost overshoot, and Opportunity lost, identifying the exact Root cause & CAPA proposal⭢ Minimizing human & operational errors through Poka-Yoke and Visual Management.⭢ Closely working with operation team for identification and implementation of direct cost saving opportunities.⭢ Digitizing the manual dashboards for quick inference and timely decision making.⭢ Kaizen lean drives across organization⭢ Drive & follow the systems & processes at site to ensure continuous improvement in product quality and Quality culture through HAACP implementation, EM Control, Sanitisation, CNCP etc.⭢ Compilation and reporting of MIS on CTQ, CTP, Vendor performance (EM/PM score), Consumer complaint track and trend, FG score, Micro system (PEM/ Non PEM) and Capability building (training).⭢ Ensure the compliance requirement for Quality Systems and Processes validation post commercial for existing and new product / projects.⭢ Management of KPIs of agency for outsource activity like PCI, canteen and biohazard waste⭢ Evaluating plant documents related process control, legal/ regulatory compliances and Quality Policies.

Gurgaon, Haryana, India

being as the representative of barmalt, handling quality department in contractual manufacturing site for Mondelez (Bournvita) Ensure end to end Quality and Food Safety Compliance at site operations. Drive & follow the systems & processes at site to ensure continuous improvement in product quality and Quality culture. Facilitate and execute improvement agenda for reduction in consumer complaints. Support to deliver in Capacity expansion projects and change management at site. Ensure the compliance requirements, for Quality Systems and Processes validation post commercial for new projects. Support and maintain Key Process capability improvement initiatives to improve performance against a range of key quality measures (KPI’s). Support key productivity initiatives at site to achieve right first time quality and cost. Implement and comply Mondelez Standards and Policies, and legislative requirements. Periodically conducting internal audits of processes and review of root cause analysis, Corrective action plans. Ensure capability building in site team through organizing various training programs regarding quality policies (QP’s). Management of Pest control activities through interaction with PCI representative. Drive FSSC 22000 agenda and being as a FSTL to provide all necessary support to other members. Evaluating plant documents related process control, legal compliances (FSSAI, Legal Metrology) and Quality Policies. Congregating with other Team members and inspected facilities for compliance with standards, determines methods to resolve any issues that arise. Ensuring that food safety standards that are customary within the food industry and mandated by government regulations. Managing CAPA development process, reviewing of internal documents and procedures.

Kalamb Area, India

• To assist Department Head in compliance of quality systems e.g. Change Controls, Deviations, customer complaints etc and performing RCA, CAPA.• Preparing technical department MIS reports, Statistical analysis of quality data (using QC Tools)• Ensure compliance with regulatory requirements and company quality management system (FSSC 22000).• Ensuring the effective implementation of principles of Food Safety and Quality Management Systems as per the defined guidelines covering all types of food safety risks.• Conduct internal audit, Mock Recall, hygiene audit as per the company schedule. • Management of Pest control activities through interaction with PCI representative.• To help in drafting, reviewing and approval of all departments SOP.• Handling of Bill of Material via. Interaction with New Product Development Deptt and Finance deptt and final uploading in SAP system.• Minimizing performance bottlenecks for high productivity by ensuring food safety, product quality, customer satisfaction, timely delivery, costs and environment. • Proper and timely feedback on product quality issues/KPI performance to Department Head.• Ensure timely completion of Product/Raw Materials analysis and timely release of RM/PM/ Finished Goods in SAP.• Handled wide gamut of tasks involved in quality assurance activities; identified the contract manufacturing unit and External packaging warehouse.• Assisting in product approval for CSD and Export market. • Ensuring achievement of production targets as per the HACCP, FSSC 22000 - product quality, hygiene, GMP, PRP and food safety etc.• Oversee plant sanitation and pest control programs. Ensure compliance quality systems, process and quality SOP’s, and adherence to GMP’s standards.• Conduct training program on SOP, GMP, HACCP, Food Safety, personnel hygiene and Health etc.• Assisting in regular sensory evaluation, managing outside testing for certain parameters, for the finished Product/Raw Materials.

Bazpur, India

• Ensure line run as per Quality mandate.• Analysis of all incoming raw material and packaging materials.• Ensure Line CIP is carried out as per CIP mandate.• Calibration and handling of all line Equipments.• Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid the reoccurrences.• Ensured complete in-process quality control and continuous improvement in process capabilities.• Perform and ensure all quality parameter of Bottle Washer Analysis.• Operation and knowledge of Paramix and Mojjonier.• Implementing and ensuring Integrated Pest Management program.• Played an active role in audits of HACCP, AIB beverage standards, ISO-22000, ISO- 14000 and TPM.• Performing Gas Volume Retention test for all brands and all SKU of PepsiCo international.• Ensure food safety requirement on GHK/Hygiene/GMP/process standards are met.• Carryout Control Drink on syrup taken for line and perform TOA, Brix, TA plan for line start-up.• Lead TPM (Total Productivity Maintenance) and 5S in quality.• Ensure daily JH by circle.• Ensure QM pillar activity.• Conducting Training on Mix Processor, Quality tools , GHK , GMP, Personnel hygiene and safety tools time to time.• Why – Why analysis of quality defects.

Jalandhar

• Oversee the resolution of non-conforming areas.• Audit practices, factors, procedures, and systems that affect product quality to assure compliance with the company’s quality system and good manufacturing processes GMPs. Maintain documents and reports.• Work with Production personnel in an advisory role to assist them with quality issues within their department.• Analyzing all parameters of processing and processed product with addition to raw material and packaging materials.• Ensure compliance with GSK-CH QMS (Quality Management System)• Maintain hygiene and food safety environment according to the norms of ISO22000:2005.• Troubleshoot and resolve product quality problems by researching problems, analyzing data, and development solutions to problems.• Oversee analytical work done at each step of the production process to assure that quality control standards are maintained. (Finished Product Daily Quality Report-Daily).• Review and approve the purchase of lab supplies and equipment.• Ensure completion of preventative maintenance and repairs of laboratory instrumentation.• Oversee plant sanitation and pest control programs. Ensure compliance with ISO22000, process and quality SOP’s, and adherence to GMP’s standards.

Malanpur, Gwalior

Master Of Business Administration (Mba), Operations Management

Msc - Master Of Science, Food Technology

B.Sc Industrial Microbiology

Education record