Project 1: Systems integration of robotic automation assembly process with 8 degrees of freedom- Designed and developed system architect for robotic assembly system with offshore engineers, manager, and client- Led component selections of linear drives, motion control systems, cameras, lens, heater, pneumatics, and power- Conducted extensive tolerance stack-up analysis to develop a tolerance budget for critical components- Developed system requirements and subsystem requirements… Show more Project 1: Systems integration of robotic automation assembly process with 8 degrees of freedom- Designed and developed system architect for robotic assembly system with offshore engineers, manager, and client- Led component selections of linear drives, motion control systems, cameras, lens, heater, pneumatics, and power- Conducted extensive tolerance stack-up analysis to develop a tolerance budget for critical components- Developed system requirements and subsystem requirements to drive design decisions that met client expectations Project 2: IoT sensor array system for industrial application and deployment- Designed waterproof IP67 metal enclosure to shield high precision sensors from high fluid temperatures for 20+ years - Designed electronics mounting system taking into account cable routing, thermal management, and connector layout- Conducted DFM and DFA analysis on prototype, contacted vendors, and created mechanical drawings for production- Developed mechanical and assembly drawings as well as work instructions for small-scale manufacturing of 10,000 electromechanical systemsProject 3: Fortune 500 medical device imaging company remediation and sustaining engineering efforts- Collaborated with other engineers to rewrite product requirement specifications for complex SPECT imaging device- Analyzed component and subsystems to understand critical operating parameters, requirements, and constraints to allow remediation documentation, sourcing, or designing replacements as required.- Led off-shore resources to resolve field replaceable unit risk classificationOther Projects and Efforts:- Prototyped waterproof, injection molded consumer product while collaborating with electrical engineers - Developed mechanical drawings for testing fixture of PCBA while providing design input- Contribute mechanical expertise to proposal efforts for new client engagements for projects including surgical couch, wearable insulin pump, and waterjet systems. Show less

- Established Cornell’s newly founded 3D printing and laser cutting work space for rapid prototyping- Monitored use of 3D printers and laser cutters to ensure user safety and machine functionality

- Improved defect review accuracy of SEMVision by rebuilding recipes at world’s largest semiconductor fab- Contributed in the development of an automatic global alignment program for Applied Material’s SEMVision

- Worked remotely for AkibaH, a 7-man startup in the Sprint Mobile Health Accelerator powered by Techstars- Designed, prototyped, and 3D printed mechanical components of an iPhone powered glucometer

- Conducted market analysis to gauge and determine current bicycling trends and interest in China- Proposed novel Chinese touring bike design to satisfy Chinese physiology and touring conditions in China - Designed, analyzed, and assembled functional prototype for concept proofing purposes