Owner of StacheD Training, specializing in providing technical training solutions to firefighters and industry professionals. With a focus on safety-related topics, I offer comprehensive training programs covering lithium-ion battery safety and electric vehicles. Dedicated to equipping individuals and organizations with the knowledge and skills necessary to navigate complex technical challenges safely. Let's collaborate to enhance safety and expertise in your field.

Specialized in the design and development of multi-material high-voltage battery enclosures and electric vehicle technology. Leveraging expertise in engineering and innovation, I played a key role in driving advancements in electric vehicle technology, ensuring efficiency, safety, and performance. Passionate about pushing the boundaries of innovation in sustainable transportation. Let's connect to explore opportunities for collaboration and further advancement in the electric vehicle industry.

Specialized in advanced development across a diverse range of products. My role encompassed design, development, prototyping, and testing of innovative solutions, notably the Hexicore—a polyurethane honeycomb SMC structure. Primarily focused on the development of next-generation Jeep removable roof panels, I also contributed significantly to the multi-material battery enclosure project. From design and CAE to manufacturing, intellectual property management, and overseeing major lab installations, I embraced a multifaceted approach to engineering challenges.

With a history of developing damper technology and active participation in patent committees during my tenure at Valeo, I bring a wealth of experience in intellectual property protection and product development. At Valeo, I authored invention disclosure reports and collaborated with legal teams in Paris on patent-related matters, ensuring stringent product compliance through thorough patent analysis. Leading international project teams, I oversaw customer-specific product design initiatives and conducted ANSYS analysis to validate mechanical structures, demonstrating a keen eye for detail and a commitment to excellence. My proficiency in Design Failure Mode and Effects Analysis (DFMEA) has empowered me to proactively identify and mitigate risks, further bolstering product quality and customer satisfaction. I am deeply passionate about fostering innovation, driving product excellence, and delivering tailored solutions to meet the diverse needs of our valued customers.

As a former team member at Federal Mogul, I had the privilege of spearheading innovative initiatives while ensuring robust intellectual property protection. My role involved developing cutting-edge technology and drafting invention disclosure reports to safeguard our intellectual assets. I collaborated closely with Federal Mogul's legal team to navigate patent-related matters. Through meticulous analysis of existing patents, I guaranteed alignment with Federal Mogul's product portfolio. Additionally, I played a pivotal role in customer-centric product design and validating designs for manufacturability. Leveraging my expertise in machining and assembly, I successfully fabricated specialty prototypes for customer testing and designed tooling for prototype builds. Furthermore, I contributed significantly to the development of laser welding processes for welding similar and dissimilar materials, enhancing our manufacturing capabilities. My tenure at Federal Mogul was marked by a commitment to innovation, and delivering customized solutions to meet customer needs.

While at BAE, I served as Lead Engineer overseeing a comprehensive weight reduction study, where I spearheaded initiatives to enhance efficiency and performance. I played a role in developing a cutting-edge suspension restraint system for rail transportation, showcasing my dedication to innovation and problem-solving. As a leader, I directed multiple designers, fostering collaboration and ensuring project success. Additionally, I was directly involved in troubleshooting installation issues on vehicles, demonstrating my hands-on approach and commitment to delivering high-quality solutions. My experience at BAE was marked by a relentless pursuit of excellence and a dedication to driving impactful engineering solutions.

I had the privilege of instructing a segment of the Engineering Practice and Design Studio (EPADS 1), where I imparted foundational engineering principles to freshman students. As part of this role, I directed students in the utilization of SolidWorks, equipping them with essential software proficiency crucial for their academic and professional development. Through hands-on instruction, I facilitated the acquisition of fundamental engineering skills among students, nurturing their growth and preparing them for future endeavors in the field. Additionally, I had the opportunity to guide students through a competition-based design project, fostering their creativity, teamwork, and problem-solving abilities. My time at York College was characterized by a commitment to empowering students with the knowledge and skills necessary for success in the engineering industry.

During my time with Assembly & Test Worldwide I played a key role in designing custom machines tailored for assembly, material handling, and testing applications. Utilizing a "Cradle to Grave" design approach, I was responsible for conceptualizing, designing, detailing, and laying out solutions to meet customer requirements. Additionally, I specialized in designing tooling, fixtures, and gauges essential for efficient manufacturing processes. My expertise extended to integrating various systems including electronics, pneumatics, hydraulics, and motors to ensure seamless operation of the equipment. I facilitated design reviews both internally and externally with customers to ensure alignment with project objectives and specifications. During the initial build and after installation, I debugged equipment to optimize performance and functionality. Furthermore, I contributed to developing engineering concepts for sales proposals, demonstrating a proactive approach to addressing customer needs. Proficient in SolidWorks, I served as an expert in the software, training new employees and implementing CAD standards to streamline design processes. My tenure at ATW was marked by a commitment to innovation, precision engineering, and customer satisfaction.