Peter Mucha Email & Phone Number

Alliston

Tottenham, On

 Solely responsible for engineering and managing process equipment installation and modification Study current production systems using technical studies, production data, and genba activities Design, build and/or integrate various equipment for new processes and improvements Develop plans for larger projects including timelines, cost estimates and risk assessments Prepare work orders and specifications for work to be completed internally and by contractors Create 3D models and detail drawings for equipment related to assigned projects Support regular production activity through hands on equipment troubleshooting Program Omron PLCs and HMIs, Cognex and Keyence Vision Systems, ABB and Fanuc robots, Digiforce Torque Monitoring, and various servo systems Select, develop and install poke yoke devices including vision systems and various sensors  Supervise trades and outside contractors to ensure successful on time completion of projects Support product development activities through the APQP process Develop work instructions and train operators on new machinery

 Omron PLC, HMI, Epson robot and Cognex Vision Systems programming for various clients Advanced Epson and Cognex vision system programming and integration Working with Allen-Bradley, Siemens PLC’s and ABB, Motoman and Fanuc robot programs Machining, assembly and wiring of automated machinery Visiting customer plants to analyze manufacturing methods and asses feasibility of automation Researching and suggesting automation based on financial impact and client requirements Designing tooling, jigs and fixtures in Solidworks and AutoCAD Maintain both internal and customer open issues decks Creating Solidworks models from 2D AutoCAD drawings

 Set up and maintain computer networks of Windows and Mac computers Provide over the phone and remote desktop technical assistance Install new systems and upgrade hardware as required by customer Teach clients software skills including Word, Excel and other Office programs

- Successfully completed Lean Six Sigma Green Belt Certification- Worked on Cross Functional Teams from the design through production to launch new programs- Researched and proposed new, advanced methods and materials for manufacturing systems- Used MOST predetermined time studies to create balanced work cells- Created and maintained open issues decks, BOMs, drawing packages, SMED changeover, operator and rework instructions for all current and new Ford and Chrysler assemblies- Created and managed Lean Six Sigma projects to increase productivity and decrease costs- Lead and participated in Cross Functional Teams from design through production- Sourced prototype parts as per design specifications- Tracked scrap and rework rates related to Six Sigma and Continuous Improvement projects - Worked with Product and Industrial Engineers to complete RFQ¿s- Maintained documentation for ISO 9001 Quality Systems management and audits- Completed PPAP, DFMEA and PFMEA on new and existing assemblies- Used various APQP tools and techniques - Testing, debugging and installation of new machinery- Ensured all equipment and processes comply with health and safety laws- Managed and updated spare parts and expendable tooling lists for all Chrysler machinery- Sourced and liaised with machine builders to develop new, and modify existing machinery- Managed plant wide Pre-start Health and Safety Reviews for all new and existing equipment- Improved workstations for maximum productivity and ergonomic safety including designed tooling, jigs and fixtures in Solidworks