Phillip Do Email & Phone Number

Memphis, Tennessee, United States

Work with product engineering, manufacturing and supply chain to develop product cost control measures in SAPRun cost simulations to monitor the achievements of cost targetsFormulate price adjustment recommendations to align actual and projected marginsAnalyze bill of materials, routings, and cost data in ERP systemIdentify and track cost reduction opportunities

Memphis, Tennessee, United States

Led production risk analysis via PFMEACreated process maps and detailed validation strategyAnalyzed operational bottlenecks and designed solutions with speed and urgencyCollaborated across different areas of the organizationOwned change management of process changesIdentified complex technical issues and recommended improvements using statistical methodsPlanned and directed the installation, testing, operation, maintenance, and repair of manufacturing equipmentIntegrated equipment and material capabilities to meet process module target specificationsSupported long-term continuous improvement projectsDeveloped sequence of operations and estimated time requirements for each operationCoordinated internal and external activities between the NPD, R&D, and manufacturing sites on process development.Developed and Revised SOPs to provide standard work in production and new product developmentAssisted with Process Validations efforts for new product and equipment along with quality team support, including authoring and driving protocols as required.Estimated and maintained manufacturing costs of components, sub-assemblies, and final assembliesEvaluated and developed manufacturing methods to produce advanced technology productsCollaborated with Production Supervision, Tool Design, Tool & Die, and Maintenance for new product launchBuilt and revised work instructions, Bill of Materials, and routersInteracted with the Quality Assurance team to address critical to quality inspection procedures and gaugesMonitored part, tooling, and routing changes after a first production runSupported engineering and prototype buildsCreated schedules and action items for release of new designs to production.Controlled project capital spending among internal and external cross functional teams by submitting requests for new equipment, tooling, and gauging.

Memphis, Tennessee, United States

Led production risk analysis via PFMEACreated process maps and detailed validation strategyAnalyzed operational bottlenecks and designed solutions with speed and urgencyCollaborated across different areas of the organizationOwned change management of process changesIdentified complex technical issues and recommended improvements using statistical methodsSupported long-term continuous improvement projectsDeveloped sequence of operations and estimated time requirements for each operationCoordinated internal and external activities between the NPD, R&D, and manufacturing sites on process development.Developed and Revised SOPs to provide standard work in production and new product developmentAssisted with Process Validations efforts for new product and equipment along with quality team support, including authoring and driving protocols as required.Estimated and maintained manufacturing costs of components, sub-assemblies, and final assembliesEvaluated and developed manufacturing methods to produce advanced technology productsCollaborated with Production Supervision, Tool Design, Tool & Die, and Maintenance for new product launchBuilt and revised work instructions, Bill of Materials, and routersInteracted with the Quality Assurance team to address critical to quality inspection procedures and gaugesMonitored part, tooling, and routing changes after a first production runSupported engineering and prototype buildsCreated schedules and action items for release of new designs to production.

Memphis, Tennessee, United States

Documented statistical data and verified gauge accuracyReviewed Potential Failure Effects Analysis documentationExecuted Process Capability Studies to revise sampling plans on existing productInvestigated Product Complaints and documentation to support UL, IEC, and FDA submissions.Developed inspection plan for new and existing medical devicesImplemented various inspection techniques and maintained procedures to ensure product meets design specificationsWorked with suppliers, management, and other associates to resolve quality problems or develop process improvements across various product linesConducted layered process audits on production work cells for report out for continuous improvementReviewed and approved receiving and production First Article InspectionsAnalyzed data for defects, scrap and first pass yieldAssisted with technical projects such as Vision Systems, New MeasurementTechnologies and SPC installation and implementationAssisted in Kaizen events for process improvementLed production weekly countermeasure meetings to resolve weekly defect trendsHeaded CAPA, Quality Holds, and audit findings Investigations with a cross functionalReviewed and approved gauge calibration submitted by Metrology labImplemented Statistical Process Control (SPC) and measurement equipment / technique improvementsUpdated inspection procedures and work instructions for production.Assisted with launch of new products and transfer of existing products

Memphis, Tennessee, United States

Developed and maintained Design Control Process documentation such as control plans, risk management plan, and gauging plan for new medical devicesCollaborated with Product Development Engineers to ensure quality considerations during the concept stage.Documented statistical data and verified gauge accuracyConducted measurement system analysis for new gaugesPerformed process characterizations and pre-release auditsParticipated as a trainer in Quality Control and Manufacturing employee training programs.Reviewed Potential Failure Effects Analysis documentationInvestigated product complaints for new products post launchCollaborated with Manufacturing Engineers to review processes for new products and coordinate process validations and capability studies.Developed various inspection techniques and procedures to ensure product integrity to design specifications. Responsible for the writing, approval and implementation of Incoming, In-Process and Final Inspection procedures and operator self-inspection procedures.Developed inspection sampling plan for new productCoordinated design review meetings to review all quality aspects for new products.Worked with suppliers, management, and other teams for process improvements

Inspected parts per inspection procedures and print specificationsIdentified and segregated any non-conforming products for engineering reviewVerified material thickness using specialized equipmentReviewed production orders documentation upon completionVerified critical features using an air gauge and Coordinate Measuring Machine

Inspected parts per inspection procedures and print specificationsIdentified and segregated any non-conforming products for engineering reviewReviewed production orders documentation upon completion

Memphis, Tennessee, United States

Performed laser etching on product per specificationAbrasive blasting on product per specificationProcessed parts through the cleaning process