Phonvilay Sengvilay Email and Phone Number

• Lead Quality Assurance and Quality Control for Corken and Liquid Controls. • Drive quality improvement activities to ensure an exceptional quality culture throughout the organization.

• Led of manufacturing for three P&L including: International Environmental Corporation, ClimateCraft, and Thermaclime Technologies.• Developed strategy and talent to grow all three business units.

• Managed the quality teams at two locations, air handler plant in Okarche and the coil plant in Oklahoma City.• Developed quality program to improve First Pass Yield and reduce initial warranty claims by over 25%.• Standardize processes and procedures for the assembly of air handlers. This standardization served as the quality standards and removed ambiguity and was also used as onboarding tool for new hires.

• Other positions held: R&D Engineering Manager, Director of Advanced Manufacturing Engineering. • Managed the capital planning in excess of $40M of capital for 7 manufacturing operations in the US and Mexico. Oversaw development of technicians and process engineers. Developed strategy for asset realignment. • Patent 16/781085 • Introduced one QMS for all 7 manufacturing facilities and 3 distribution centers in the US and Mexico. • Reduced downtime by 12% and scrap by 2% by implementing training for technicians and engineers. • Consistently achieved scores of over 95% for NSF, UL, and GMP audits across all manufacturing operations.• Decreased overhead by $14M annually through realignment strategies of all manufacturing operations, including plant consolidation and vertical integration. • Ushered in new technologies, such as robotic automation and IML (in-mold labeling), eliminating labor and increasing profit margin by 10%. • Sponsored the committees for energy reduction which yielded savings of over $40K per plant through programs, such as LED lighting, water and air. • Saved over $1.8M annually for new, US quality molds by generating partnerships and capabilities with international mold makers. • Developed collaboration between Marketing, R&D, and manufacturing, improving on-time product launches by 25%. • Increased vitality index (sales from new products) from 4% to 10% by launching 46 new projects. • Created and supervised configurations team to control data integrity of company’s ERP system and increased process flow of engineering changes from 2 weeks to 2 days. • Awarded $4.2M business with national account chain by introducing winning design.

• Instructed students the fundamentals of 3D engineering design using SolidWorks• Mentor students on professionalism and the expectations of the work world

Led QA for 2 plants in Texas, Terrell and Alba. Ensured manufacturing quality per AAMA and ASTM.• Created process map, control plans, and document control for new projects.• Maintained quality for manufacturing processes, such as assembly, extrusion, anodizing and painting.

Rubbermaid Consumer Products: Led quality assurance technicians and Lean improvements for manufacturing plant.• Utilized Six Sigma tools, DMAIC and DOE, generating $82K savings on red-badge project.• Achieved $120K annual savings by enhancing material flow to work cells.

Sharpie: Managed new and sustaining projects for Sharpie and Prismacolor. Facilitated kaizens and value stream mapping events.• Led kaizen events to identify rework program that lowered scrap and saved over $500K.• Cut injury costs by $75K over previous year by refining ergonomics in work cells.• Created visual factory, improving changeover time by 75%.

Rubbermaid Consumer Products: Liaison between R&D and manufacturing to ensure effective launch. Revamped manufacturing flow to lower overhead and labor.• Launched 6 NPD project, as well as numerous sustaining projects.• Combined two cells into one to remove capacity and labor constraints for a savings of nearly $1M.

Featherlite lawn trimmer product engineer.

Lead product design and prototype builder.

Creo, formerly Pro/Engineer, engineering software sales and trainer.

Mercruiser design engineer contractor.

Lead design engineer for aluminum castings.

Fiber optics enclosure designer.