Prabhuganesh Sekar Email & Phone Number

As a Senior Engineer with over 13 years of experience in the automotive industry, I have a strong track record of optimizing vehicle assembly processes, driving production efficiency, and leading teams in high-pressure environments. My expertise spans across End of Line (EOL) operations, production planning and control, and the implementation of Lean Manufacturing and Six Sigma methodologies.Throughout my career, I have been responsible for leading teams of up to 25 operators per shift, managing critical vehicle assembly processes, and ensuring compliance with stringent safety and quality standards. I have successfully led multiple retrofitting projects, including Cluster Retrofitment, VIN Punching Clearance, and the installation of safety sleeves for power tools, all of which resulted in significant improvements in production flow, safety, and efficiency.In my current role at Daimler India Commercial Vehicles, I spearhead EOL processes such as Roller Testing, Road Testing, Vehicle Diagnostics, and final vehicle inspections, ensuring high-quality standards before pre-delivery inspections. I have also implemented operational strategies that align with production goals and financial targets, driving continuous improvement initiatives that foster a Lean Manufacturing environment and reduce waste.One of my proudest achievements includes developing a PCM Sub-Assembly offline fixture that improved production line flow and helped meet delivery metrics. My contributions to safety and quality improvements have earned me multiple Star of the Month awards and recognition for my dedication to error-proofing processes in collaboration with cross-functional teams.In addition to my hands-on experience, I hold a B. Tech in Electronics & Telecommunication Engineering and a Diploma in Electronics & Communication Engineering. I am a certified Six Sigma Black Belt, and I continuously stay updated with industry trends and advancements in automotive engineering.I am passionate about mentoring and developing the next generation of engineers, and I take pride in fostering a collaborative team environment that encourages innovation and problem-solving. My leadership approach is centered on driving operational excellence, optimizing processes, and ensuring that teams are equipped with the knowledge and skills to succeed.Overall, my experience in the automotive industry, coupled with my technical expertise and commitment to continuous improvement, positions me as a results-driven leader capable of delivering high-quality outcomes in fast-paced production settings.