Prabhu Kumar Email & Phone Number

Dubai, United Arab Emirates

Directing the plant operations and ensuring line productivity as per capacity to achieve the KPI.Succeeded in reducing daily breakdown less than an hour & increased key machine availability to 95%.Reduced spare parts monthly purchase cost from AED 200K to 130K by optimizing the machine issues.Conducted root cause analysis of frequent failure of packing machines & set the machine to 100% availability.Reduced the consumption of frequent replacement parts by refurbishing and saved the cost of AED 25K/month.Implemented condition based PPM in key machines & increased the line efficiency from 75% to 92%.Conducted root cause analysis on the machines contributing major wastages & minimized from 14% to 3.2%Monitoring the effective execution of preventive maintenance plan to minimize the breakdowns.Implemented new system procedure to increase Overall Equipment Effectiveness & increased line efficiency.Strong in analytical and decision-making abilities to assess complex situations, analyze data, and develop strategies.Experience in managing projects, including budgeting, scheduling, and coordinating resources to project objectives.Excellent communication and interpersonal skills to effectively collaborate with cross-functional teams & suppliers.Managing & mentoring the maintenance team, allocating the time based tasks to the team. Conducted feasibility study for the new Project of Arabic Bread line & Freezer with a capacity of 600 Sq. Meter.Capable to identify issues from Control panel, VFD, PLC based controls systems & profibus communication errors.

Dubai, United Arab Emirates

Managed & directed the day-to-day operations with minimum downtime.Well knowledge about Ketchup,Mayonnaise,Hot Sauce & culinary Manufacturing process.Developed and implemented safety policies and procedures for the department & maintaining a safe working site.Conducted technical discussion with suppliers and OEM about current projects & improvements of machines.Directed & trained the technical teams to maintain the plant assets & machines in operational conditions.Deep Knowledge in machines like Fryma Koruma, Bectochem, Unimac Gherri, Universal Pack, Boato Pack, Newtec & Kosme labelers.

Dubai, United Arab Emirates

Developed annual Capex plan that is sustainable & improved capability of the site operations.Ensuring effective execution of production plan.Delivered the expected quality, efficiency, cost and operation performance.Responsible for the KPI of plant operations in terms of both production and quality efficiency.Accountable to ensure and improve plant reliability, including managing and executing the short- and long-term capital investment.Maintained the Plant assets (land, buildings, processes, and infrastructure) in a way that ensures full realization capability of the plant capacity now and into the futureTrained and developed the cross functional teams to deliver the maximum.Supervised the Health, Safety, and Environment programs at the site in a way that ensures 100% compliance with all laws, regulations and company standards, with a goal of zero injuries, spills, releases to the environment, or significant process safety incidents (fires, explosions, damage to assets and property, etc).Ensured that the employees possess the formal credentials, experience, training, and behavioral competencies needed to execute the business plan.

Dubai, United Arab Emirates

Developed technical competency programme to train & autonomy of the maintenance team.Knowledge in PET, GLASS & TETRAPAK production processes & filling technologies.Improved the machine/line efficiency level more than 90% by continual improvement and modifications.Reduced the Spare & Raw materials consumption by identifying actual root cause for wastages.Handled the contract fillers & experienced in Diary, Aseptic, carbonated & energy drink manufacturing.Worked in production machines like MILACRON, SASIB, SIDEL, KRONES, KHS, CANBOT, LANFRANCHI etc. Hands on experience in troubleshooting & maintenance of Filler, Labeler, Blow moulder & packing machines.Strong knowledge in air compressors, Refrigeration compressors, boilers, chillers, PHE etc. Hands on experience in planning Preventive and annual maintenance.

Dubai, United Arab Emirates

Controlled & monitored the production schedule & ensured the production target.Increased production efficiency by implementing new strategies in processes.Trained & mentored the technical Team on all maintenance Techniques & practices.Knowledge in CAN, PET, GLASS & TETRAPAK production processes & filling technologies.Managed & controlled UHT juice productions & handled different flavors & sizes.Reduced the Spare & Raw materials consumption by identifying actual root cause for wastages.Handled the contract fillers & experienced in Diary, Aseptic, carbonated & energy drink manufacturing.Worked in production machines like MILACRON, SASIB, SIDEL, KRONES, KHS, CANBOT & LANFRANCHI.Hands on experience in troubleshooting & maintenance of Filler, Labeller, Blow moulder & packing machines.

Dubai

Handling all type of preventive & annual maintenance of the conveyors & special equipements.Controlled, monitored & mentored the technical teams, including lead technicians & technicians.Hosting the safety shift start meeting which includes work schedules, toolbox talks and safety alert.Experience in project handling & Project management.Knowledge in Data Analysis of system failures & prepared detailed reports of frequent faults.Well knowledge in Root cause analysis & preparing consolidated reports.Developed new tools & Devices to improve the life of the machines.Carrying out regular site walks to ensure all works are going on correctly and safely, also Ensuring high quality standards are maintained.Knowledge about all mechanical drawings & clear idea about machine parts of the mechanical equipments.Conducting quality checks of annual maintenance carried out conveyors & verifying the quality of work.Installed & commissioned all type of conveyor systems, heavy lifts & special Equipements in Airport.Good knowledge about Health & safety protocols & LOTO procedures.Conducted Training & Development of Technical Team with power point presentations.Well knowledge in computerized maintenance management system (CMMS), MAXIMO & SCADA.Handled Maximo software to create work orders & knowledge in extensive use to prepare work reports.

Dubai

•Monitored & controlled the cargo movements using SCADA.•Managed all the automatic storages & retrievals of cargo movements within the time.•Well aware of Computerised maintenance management systems (CMMS) & MAXIMO.•Involved in the project of Cargo mega terminal for the commissioning of Heavy Equipments & Elevators.•Managed High amount of manpower including contract labors during the project.•Good Knowledge about Chain drives, Rope systems, Roller pulleys, Cam Systems & Drive motors.•Carried out the breakdowns & maintenance of cargo handling equipments

• Worked as Maintenance Team leader in engineering department.2 Experience in Team management & Trainings .• Involved in the annual maintenance of water treatment plant & Control valves.• Knowledge about Multi stage pumps, centrifugal pumps & its Troubleshooting.• Knowledge in troubleshooting & maintenance of Filler,Labeller,Blow moulder,packing machines,Etc• Well knowledge about the ISO 9001-2004, ISO 14001 & OHSAS 18001. • Good knowledge about HACCP.

India

• Worked as Maintenance Team Leader in engineering department.• Experience in maintenance of bottling machines & its troubleshooting.• Managed & supervised huge manpower including technical teams.• Conducted Technical trainings & Presentations to the Line technicians.• Good Knowledge in machine change - over according to the bottle size.• Good Knowledge about Line efficiency & Production KPI’s.• Knowledge in troubleshooting & maintenance of Filler,Labeller,Blow moulder,packing machines,Etc• Well knowledge in planning annual Maintenance of processing machines.• Worked & capable in the maintenance of chain, belt & roller conveyors.• Worked in the high delivery pumps and gear boxes of the processing machines.

Bachelor Of Technology (B.Tech.), Mechanical Engineering

Diploma, Mechanical Engineering