Pradeepkumar Rajan Email & Phone Number

United States

Needham, Ma, Us

Boston, Ma, Us

Austin, Texas, Us

•Identified critical significant characteristics of inverter product using GD &T and collaborated with SQE’s and suppliers to establish standardized SPC data format to monitor product quality and performance•Managed the process to release 50K inverter cases on containment hold by conducting industrial chemical cleaning of cases and quality validation by performing quality trials; reduced scrap cost worth 2.5 million USD•Created fault injection audits for testing multiple defects in PCBA board across all shifts by configuring baseline data to MOS and documented manufacturing work instructions reducing risk of containments•Root caused high rpn sinter shear failure issue using 5 why and 8D techniques and took corrective actions and continuous improvement measures to reduce shear containments•Collected and analyzed particle concentrations data specific to ISO-14644 standards in inverter clean room and replaced safety hazardous shoe covers with ESD heel grounder and saved 125K USD annually•Developed filler gauging tool for crimp measurement in rotor component using solidworks and helped standardize the tool saving 70K USD annually

Boston, Ma, Us

Boston, Ma, Us

Boston, Ma, Us

Friedrichshafen, Baden-Württemberg, De

• Executed a project to reduce the cycle time of dual mass flywheel line by reducing workload, eliminating non value-added work, improving the efficiency of workforce utilization by conducting time studies, motion analysis & developing standardized work instructions.• Achieved line balancing of production processes by time study, bottleneck operation. Performed process breakdown in order to analyse the ideal time of the operator and the machine. Identified bottle-neck machines and took measures to de-bottleneck it in order decrease cycle time and increase flow to establish standard production rates.• Studied time involved in production processes of DMF parts to establish standard production rates and achieved 17 % improvement in overall productivity by eliminating bottlenecks.• Collaborated with Lean manufacturing engineers to assist with 5S& TPM implementation across the production lines; trained in lean manufacturing environment by “ZF Production Systems” engineers.• Process mapping: Created workflow diagrams of Manufacturing operations, defined inputs, value-adding activities, outputs, and outcomes.• Implemented Poka yoke technique (mistake proofing method) and reduced errors of parts by 10% in the production lines.

Bangalore, Karnataka, In

• Designed and fabricated steering wheel assembly for SAE supra with the help of CATIA V5 and Ansys workbench.• Optimized the front wheel assembly by designing an upright knuckle and achieved weight & fuel reduction by 11%.

Master Of Science - Ms, Engineering/Industrial Management

Bachelor Of Technology - Btech, Production Engineering

Bachelor Of Technology, Production Engineering