Prakash Balu Email and Phone Number
Prakash Balu personal email
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With over 15 years of experience in manufacturing engineering, I am a seasoned leader and an expert in virtual manufacturing, process engineering, and program launch. As an Advanced Manufacturing Engineering Lead at Ford Motor Company, I am responsible for the assembly process planning of the TCF line, the facility and tooling cost budgeting for new programs, and the virtual build events to ensure product and process compatibility and compliance.I hold a Six Sigma Green Belt certification and a MBA in Operations Management and Supervision, which enable me to apply data-driven and customer-focused approaches to optimize the manufacturing processes and outcomes. I have also led and contributed to multiple projects involving ergonomic feasibility studies, dynamic simulations, error proofing implementation, and PFMEA development and approvals. My mission is to leverage virtual manufacturing to identify and resolve potential issues upfront, and to facilitate smooth and successful launch management for B/C segment cars.
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Advanced Manufacturing Engineering LeadFord Motor Company Jun 2017 - PresentChennai Area, India• Responsible for assembly process planning of TCF line (Final Assembly Engg).• Facility and Tooling(F&T) Cost Budgeting for New program content and benchmark/optimize to meet targets.• Responsible for Process Engineering Studies , SCCAF sign-Off and PFMEA development and approvals.• Leveraging Virtual Manufacturing to identify potential issues upfront and ensuring smooth Build Events.• Lead Virtual Build Event ensuring Product and Process--Compatibility and Compliance and… Show more • Responsible for assembly process planning of TCF line (Final Assembly Engg).• Facility and Tooling(F&T) Cost Budgeting for New program content and benchmark/optimize to meet targets.• Responsible for Process Engineering Studies , SCCAF sign-Off and PFMEA development and approvals.• Leveraging Virtual Manufacturing to identify potential issues upfront and ensuring smooth Build Events.• Lead Virtual Build Event ensuring Product and Process--Compatibility and Compliance and facilitate Issue resolution.• Developing Cycle Line Layout Matrix for every part/process per Build Sequence and Cycle Time.• Error Proofing Implementation and AIS Programming for FAE.• Lead MPAT(Manufacturing PAT) and representing Manufacturing in PST/LMM/Gateway Reviews at Program/Leadership forums and drive progression through Milestones--Short Stint in New Model Programs Role, governing Launch Metrics . (PPAP-OTG--PVBR) Show less -
Specialist - Global Manufacturing ServicesSatyam Venture Mar 2014 - Jun 2017Ford Motor Private Limited,ChennaiResponsible for Virtual Manufacturing Engineering of B/C segment Cars.DPA5-FAE Lead for North American Programs_ICE & BEV.Responsible for Power tool and Ergonomic Feasibility Studies and Dynamic Simulations of Final Assembly Engineering.Conducted Virtual Build and ensure product-process compatibility.Led team of 5 members ensuring qualitative delivery(Clash-Clearance-Ergonomics).
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Lead Engineer - Manufacturing Engineering ServicesAutomotive Robotics Aug 2010 - Mar 2014Greater Chennai AreaDeputation: CaterpillarLed team of 40 Engineers for the Virtual Process Planning for Assembly (VPPA) project of TTTD-East Peoria Plant.Instrumental in ODC setup.Led the project deliverables , leveraging team. -
Jr.Engineer Production Planning And ControlAlkraft Thermotechnologies Pvt Ltd Jan 2008 - Jun 2010Chennai Area, IndiaProduction Planning and Control
Prakash Balu Skills
Prakash Balu Education Details
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Sikkim Manipal UniversityOperations Management And Supervision -
Holy Infant Jesus Matric Hr Sec SchoolMaths,Science
Frequently Asked Questions about Prakash Balu
What company does Prakash Balu work for?
Prakash Balu works for Ford Motor Company
What is Prakash Balu's role at the current company?
Prakash Balu's current role is Advanced Manufacturing Engineering Lead @ Ford | New Model Launch, Process Simulation.
What is Prakash Balu's email address?
Prakash Balu's email address is bp****@****ail.com
What schools did Prakash Balu attend?
Prakash Balu attended Thanthai Periyar Government Institute Of Technology, Sikkim Manipal University, Holy Infant Jesus Matric Hr Sec School.
What are some of Prakash Balu's interests?
Prakash Balu has interest in Children.
What skills is Prakash Balu known for?
Prakash Balu has skills like Six Sigma, Teamcenter, Industrial Engineering, Product Design, Lean Manufacturing, Mechanical Engineering, Project Management, Process Planning, Microsoft Office, Continuous Improvement, Engineering Change Management, Pdm.
Who are Prakash Balu's colleagues?
Prakash Balu's colleagues are Gary Thomas, Sakunthala Kumari, Giang Quynh Pham, Sivaprakash Balasubramaniam, Harsiddh Kalariya, Gesian Borges, Rebecca Shelby.
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Prakash Balu
Cyber Security Analyst || Cyber Threat Hunting || Cyber Threat Response || Mdr || Xdr || Threat ManagementBengaluru
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