Prakash Bagul Email and Phone Number

My competence lies in: New Factory Planning | Assembly Planning | Lean Manufacturing | Process Improvement | Logistics | Layout | Line Balancing | Time Study | Method Study | Industrial Engineering | Manufacturing Engineering | Engineering Change Management | Product Data Management |➢ Focused KPIs – Continuous Improvement, Productivity Improvement, Capacity Improvement, Space Utilization, Process Design & Standardization, Flexible Systems, Root Cause Analysis (RCA) Tools, Bottleneck Analysis etc.➢ Lean Manufacturing (Industry 4.0, World Class Manufacturing, Value Stream Mapping, JIT, JIS, KANBAN, FIFO, PFEP, 5S, Kaizen, Poka-yoke, SMED/ reduction in change over time for Setup, Quick Response system, 8 Wastes, FTR, process flow charts etc.)➢ Manufacturing Systems (Layout, Process, Logistics, Equipment etc.)➢ Design of Assembly Line (Time study, Motion study, Method study, Takt time, Throughput time, Lead time, Line balancing, Work Study, Work instructions/SOP, Tooling, Jigs & Fixture with implementation, PFMEA)➢ Component Study (Study, a,b,c Classification, Analysis, Logistics treatment to Component, BOM)➢ Logistics & Warehousing (Rack mapping, Rack calculations, Rack configurations, Warehouse Layout, Inventory calculations & forecasting)➢ Design of Logistics as per PFEP (Right part at right place at right time, Place for everything and everything in place, Kitting, continuous / line flow of production process, visual aids, ANDON system)➢ Supplier packaging (Study, Analysis, Standardize packaging, Recommend packaging)➢ Understand, gather customer requirement & prepare project timeline➢ Team work : Training subordinates➢ Project management : Facility planning & designing for Greenfield & Brownfield Projects➢ Equipment & Manpower Calculations➢ Designing material handling equipment (MHE)➢ Introducing Cellular Manufacturing Systems➢ Common assembly line for different variants of models of product.➢ Documentation: Technical Proposal, Project Opportunity, Component Classification, Process Evaluation, Equipment Selection (Low Cost Automation- LCA, Robot, vertical lift module, sheet handling, power mover, Layout, Logistics, Inventory Policy, Digital Factory, Request for Quotation(RFQ) document for proposed equipment.