• Assisted in maintaining quality adherence by investigating and reporting critical to quality (CTQ) parameters. Improved production processes by applying and implementing 5S, Kaizen, root cause analysis and continuous improvement initiatives, achieving a 11% reduction in waste.• Analyzed key performance metrics (OEE, downtime, scrap) using statistical process control (SPC), resulting in data- driven process optimizations and 8% reduction in downtime on Assembly line.• Received a… Show more • Assisted in maintaining quality adherence by investigating and reporting critical to quality (CTQ) parameters. Improved production processes by applying and implementing 5S, Kaizen, root cause analysis and continuous improvement initiatives, achieving a 11% reduction in waste.• Analyzed key performance metrics (OEE, downtime, scrap) using statistical process control (SPC), resulting in data- driven process optimizations and 8% reduction in downtime on Assembly line.• Received a Hawkeye award for showing meticulous attention to detail during HAZOP sessions, promptly identifying a critical equipment malfunction and implemented corrective action, leading to an estimated savings of $72,000. Show less

• Prepared engineering work packages and SOPs ensuring compliance with ISO 9001:2015 requirements. Implemented revision control processes for BOMs to track changes, ensuring alignment with design and regulatory requirements.• Leveraged SAP EAM (Enterprise Asset Management) to monitor and maintain asset health, track asset lifecycle, and improve overall asset reliability, contributing to a 15% increase in asset uptime.• Implemented a comprehensive condition monitoring program for… Show more • Prepared engineering work packages and SOPs ensuring compliance with ISO 9001:2015 requirements. Implemented revision control processes for BOMs to track changes, ensuring alignment with design and regulatory requirements.• Leveraged SAP EAM (Enterprise Asset Management) to monitor and maintain asset health, track asset lifecycle, and improve overall asset reliability, contributing to a 15% increase in asset uptime.• Implemented a comprehensive condition monitoring program for critical manufacturing equipment, utilizing techniques such as oil analysis, thermography, and ultrasonic testing to detect early signs of wear and tear. Show less

• Analyzed the work design data for sorting KD (Knock Down) and CKD (Complete Knock Down) parts. Performed a maintenance evaluation for material handling equipment used in plant operations.• Designed a new layout design using CATIA for the cabin sub-assembly by analyzing work design data and conducting time-study analyses for improved workflow and enhanced the process efficiency by 8%.• Conducted proactive maintenance for material handling equipment by analyzing performance data to… Show more • Analyzed the work design data for sorting KD (Knock Down) and CKD (Complete Knock Down) parts. Performed a maintenance evaluation for material handling equipment used in plant operations.• Designed a new layout design using CATIA for the cabin sub-assembly by analyzing work design data and conducting time-study analyses for improved workflow and enhanced the process efficiency by 8%.• Conducted proactive maintenance for material handling equipment by analyzing performance data to identify trends and anomalies, allowing for timely interventions and maintenance actions reducing unexpected downtime by 17%.• Conducted regular audits and implemented corrective actions within the Quality Management System (QMS) to address non-conformities and drive process improvements, resulting in 25% reduction in recurring issues.• Designed 3D CAD models of pallets using CATIA V5 to transport external panels for 14-ton, 22-ton, and 38-ton excavator body. Show less

• Designed and implemented a KAN-BAN system to supply wheel balance weights, by determining optimal inventory levels, defining trigger points, and setting up visual cues, resulting in a 10% reduction in inventory holding costs.• Designed and 3D printed a jig fixture for door hinges using PTC Creo, leading to a 16% reduction in cycle times and part damages.• Implemented SAP-driven revision control processes for P&IDs, verifying equipment tags, symbols, and connections to reduce errors… Show more • Designed and implemented a KAN-BAN system to supply wheel balance weights, by determining optimal inventory levels, defining trigger points, and setting up visual cues, resulting in a 10% reduction in inventory holding costs.• Designed and 3D printed a jig fixture for door hinges using PTC Creo, leading to a 16% reduction in cycle times and part damages.• Implemented SAP-driven revision control processes for P&IDs, verifying equipment tags, symbols, and connections to reduce errors and ensure version consistency across the project lifecycle.• Collaborated with cross-functional teams as a change agent and implemented layout modifications to accommodate for increased production rate (Takt time from 13 seconds to 8 seconds). Show less

• Worked in the Submarine division under a team that undertook the project of refitting INS Sindhuvir, a Kilo-class submarine, for Medium Refit and Life Certification.• Learned the fundamentals of shipbuilding and the numerous maintenance activities involved in various ship classes.• Documented the usage of specialized machinery and distribution of workforce across various divisions of the shipyard using SAP, to provide inputs for a cost-benefit analysis.