Prasad Taskar Email & Phone Number

Burlington, Nc, Us

Burlington, North Carolina, United States

Jonesboro, Arkansas, United States

• Conducted a thorough labor cost analysis and collaborated with cross-functional teams to compute labor costs, resulting in a 3%reduction equivalent to $75,000 in annual savings. Performed time studies for conveyor manufacturing, differentiating between value-added and non-value-added time, and calculated cycle time, efficiency, labor productivity, and lead time.• Developed detailed Process Flow Diagrams (PFDs), transforming intricate workflows into visual representations to… Show more • Conducted a thorough labor cost analysis and collaborated with cross-functional teams to compute labor costs, resulting in a 3%reduction equivalent to $75,000 in annual savings. Performed time studies for conveyor manufacturing, differentiating between value-added and non-value-added time, and calculated cycle time, efficiency, labor productivity, and lead time.• Developed detailed Process Flow Diagrams (PFDs), transforming intricate workflows into visual representations to enhanceunderstanding and streamline communication across cross-functional teams. Identified areas for process optimization andimprovement, contributing to overall operational efficiency.• Utilized continuous improvement and Six Sigma methodologies to enhance manufacturing processes, incorporating minor adjustmentsin welding and general assembly cells. This effort led to a significant 4% increase in productivity.• Systematically gathered data for the fabrication, paint, and assembly departments, to achieve a 5% reduction in production cycle times.Simultaneously, identified and addressed bottlenecks in the breakout and forming processes, leading to an improvement in overallproduction efficiency.• Applied advanced Statistical Process Control (SPC) skills to vigilantly monitor and refine production processes, utilizing data-drivenstrategies. Analyzed variations and trends to optimize efficiency and delivered high-quality outcomes.• Applied Kaizen methods to lead continuous improvement initiatives, cultivating a culture of efficiency and excellence. Show less

Pune/Pimpri-Chinchwad Area

• Implemented Machine Validation and updated/maintained plant floor communication tools such as Process Control Charts, OperatingScorecards, Skill Matrix charts, and Kaizen Board.• Enhanced the efficiency of the Production System by reducing part production time from 130 seconds to 122 seconds. Led ContinuousImprovement in Workshops utilizing Bottleneck Analysis, PDCA, maximizing Overall Equipment Effectiveness (OEE), and implementingroot cause analysis with successful… Show more • Implemented Machine Validation and updated/maintained plant floor communication tools such as Process Control Charts, OperatingScorecards, Skill Matrix charts, and Kaizen Board.• Enhanced the efficiency of the Production System by reducing part production time from 130 seconds to 122 seconds. Led ContinuousImprovement in Workshops utilizing Bottleneck Analysis, PDCA, maximizing Overall Equipment Effectiveness (OEE), and implementingroot cause analysis with successful corrective actions.• Restructured workforce utilization, achieving a 13% improvement and saving approximately $10,000 annually through staffreassignment and the application of line-balancing techniques, DMAIC, time studies, Process Flow Charts, Spaghetti plots, Value StreamMapping, and 5why.• Reduced recurring manufacturing quality defects by 50% through the application of 8D, six-sigma, and A3 Problem Solvingmethodologies.• Slashed down recurring manufacturing quality defects by 50% utilizing 8D, six-sigma, and A3 Problem Solving.• Created 3D models using Pro-E software to visualize and validate designs, assembly tooling, and collision studies. Show less

Nashik, Maharashtra, India

• Administered equipment maintenance, effectively troubleshooting faulty, damaged, or inoperative components and systems.• Maintained current knowledge base of manufacturing industry best practices for lean manufacturing, demand flow technology, and statistical process control.• Analyzed and planned workflow, equipment placement, and space requirements to improvemanufacturing efficiency

Master'S Degree, Industrial Engineering

Be, Mechanical Engineering

Activities and Societies: Secretary of student Council