Prashant Dere Email & Phone Number

Pune, Mh, In

Dülmen, North Rhine-Westphalia, De

Dülmen, North Rhine-Westphalia, De

Dülmen, North Rhine-Westphalia, De

Welding and Technical -ManagerSupport Sales Team for Technical discussion with Customer / End user.Training to End User and involvment in Line

Aurora, Ontario, Ca

• Resistance Welding: Robotic, Manual Resistance Spot & Projection Welding with BOSCH Controller.• Knowledge of Drawn Arc Welding System (Emhart) & GMAW System (Lincoln).• Knowledge of KUKA, FANUC Robots, Centerline INC, ARM, OBARA, Nash, NIMAK Welding Guns.• CFT team member for BIW shop customer complete & weld Quality. • PM activity planning & control and monitoring day-to-day PM targets. • Good Knowledge of Utility Equipment Like DG Set Distribution & Power Transformer Screw Compressor, Screw Chiller, ACB, HT Breakers • To Coordinate External Vendor for Spare Planning and AMC Work. • Monitor quality, accuracy, and timeliness of all orders to ensure customer commitments are met through production of high-quality material that meets customer delivery expectations.• Knowledge of PPAP, APQP, PFMEA.• To Develop team skills, resistance welding.• Improving manpower utilization within existing departments and processes to ensure schedule stability that allows for maximum return on efficiencies.• Developed innovative plans and processes which minimized manufacturing costs through effective utilization of manpower, equipment, facilities, materials, and capital.• Implemented Quality improvement program including Layered audits, root-cause analysis, and implementation of remedial actions with Coordination with other department like Quality, Maintenance.• Control (Reduction/Optimum) over Inventory through Planning & Organizing material availability as per schedule.• Head the daily departmental meeting and Conduct daily Shop floor meeting.• Conducting systems audits to identify problem areas and find solutions by considering alternatives, considering the benefits and costs of the recommendations.• Responsible for Preventive maintenance & breakdowns record preparation & analysis.• Implementations of TPM, 5S, KAIZEN, Poka Yoke to bring efficiency in operations to improve Quality & standards.

 Leading All Resistance Spot welding, Projection welding, Rotary spot welding, SPM for spot welding Drawn Arc Welding Rotary spot welding type rolling mill 30 steps, 25 steps, 15 steps Taiwan make Hydraulic Stretch bending machine Taiwan make IT Guns range from 38KVA to 54KVA Stationary spot welding, Projection welding machine Press line in which Presses range from 63T- 1000T (Yangli make ) Metal Saw Cutting machine SPM 30 T, 10 T, 5 T over head cranes etc. Compressors, DG set, etc. HT yard & Outdoor Transformer.

 Solving breakdowns & responsible for preventive maintenance of 1250 KW Electrotherm make Schneider PLC Based Induction Heating. 800 KW Inductotherm Induction Billet Heaters. Fanuc 210 F robot.  6000 Ton Allen Bradley PLC Based forging press. 2500 T, 2200 T, 1600 T, 1000 T forging presses.  2 MT/Hr Hardening & Tempering PLC Based Furnace. 30 T & 5 T over head cranes, Starters, etc. Magana flux & Disa Shot blasting machine. Coining & straightening presses. VMC’s like HAAS, Makino, etc. Compressors, DG set, etc. Amada Circular Saw Cutting machine.  HT yard & Outdoor Transformer. Projects Activity 6000T Forging press erection & commissioning.  1600 T, 1000 T Forging presses contactor logic conversion to Allen Bradley PLC with HMI.  Conversion of Manual cycle to Auto of 2 MT/Hr Heat Treatment Furnace. 33 KV Express feeder line, HT breaker etc erection commissioning from substation to AFL. Erection & commissioning of Fanuc 210 F robot.  Quick die change (QDC) erection & commissioning on 1600 T press line.  Erection & commissioning of 1250 KW IBH. Preventive maintenance & breakdowns record preparation & analysis. Tracking of critical & consumable spares. Implementation of TS-16949 for maintenance Dept.

Resolution of breakdowns & responsible and preventive maintenance activities.Electrotherm 10T Induction Melting Furnace(4600KW)-MaintenanceLRF, Continues casting.10 to 50T EOT cranes with electric magnets.1000T Hydraulic press with turn table & manipulator. Hardening & Tempering Furnace up to 40 ton.

Installation & Commissioning of Full Auto Hot Rolling Mills.Electrical Maintenance of Plant.Utility Maintenance.Maintenance Planning.Team Member.