Vehicle Engineering and Development

Organize and conduct DFMEA sessions for all new products / new technologies.Participate in all the phases of New Projects Particularly Design reviews.Project/ Product feasibility study. Planning and execution of Prototypes, Design validation plan (DVP) tracking and closure. Preparation of Jury vehicle, Media vehicle.Tracking & resolution of build, validation & service concern during different phases of project.Formulation of Quality target stage wise and monitoring… Show more Organize and conduct DFMEA sessions for all new products / new technologies.Participate in all the phases of New Projects Particularly Design reviews.Project/ Product feasibility study. Planning and execution of Prototypes, Design validation plan (DVP) tracking and closure. Preparation of Jury vehicle, Media vehicle.Tracking & resolution of build, validation & service concern during different phases of project.Formulation of Quality target stage wise and monitoring status. Conducting product gateway audit as per deliverables and seek approval from top management for next stage. Preparation of NPDS process documents, Standards for Quality process. Project documents like process flow, control plan, PFMEA, DFMEA. Ensure adherence to Gate Reviews. Identify TGW and TGR during project, ensures Best Practices, Lessons Learned are captured and implemented in future project though new product development process improvement.Experience on working on OLA 2W and 4W projects. Organize and conduct DFMEA sessions for all new products / new technologies. Participate in all the phases of New Projects Particularly Design reviews. Project/ Product feasibility study. Planning and execution of Prototypes, Design validation plan (DVP) tracking and closure. Preparation of Jury vehicle, Media vehicle. Tracking & resolution of build, validation & service concern during different phases of project. Formulation of Quality target stage wise and monitoring status. Conducting product gateway audit as per deliverables and seek approval from top management for next stage. Preparation of NPDS process documents, Standards for Quality process. Project documents like process flow, control plan, PFMEA, DFMEA. Ensure adherence to Gate Reviews. Identify TGW and TGR during project, ensures Best Practices, Lessons Learned are captured and implemented in future project though new product development process improvement. Show less

 Active participation in Design review, DFMEA review to ensure that design changes meet customer requirements, manufacturing feasibility and serviceability to achieve first time right product. Tracking and resolving new project –Design issues related to internal testing.  Participation in DVP&R (Design Verification Plan and Reports) process. Ensure validation tests and test reports are completed in accordance with program timelines. Coordination with the validation team for… Show more  Active participation in Design review, DFMEA review to ensure that design changes meet customer requirements, manufacturing feasibility and serviceability to achieve first time right product. Tracking and resolving new project –Design issues related to internal testing.  Participation in DVP&R (Design Verification Plan and Reports) process. Ensure validation tests and test reports are completed in accordance with program timelines. Coordination with the validation team for vehicle level validation concerns and rectifications and preparation of the action plan and completing as per timeline. Prepare Design guidelines / Design review check sheets based on new inputs from DFMEA, DRBFM. Testing standard uodation. Determine performance status, gaps to performance requirements and action plans to achieve requirements within program timing and design constraints. Prepare Technical specifications from Product brief. Fill up all required information in DIDS (Design Input Data Sheet). Decide gaps and clearances between various static and dynamic parts (Vehicle Layout). Consider all DFA and DFS aspects while giving final DIDS to horizontal. Do detail design of cable routing, wire routings. Take final decisions to resolve conflicts arising in various horizontal interfaces coming in the form of various DODS (Design Output Data Sheet). Prepare document containing vehicle level information related to gaps, vehicle assembly level torque table, Loctite and lubrication requirements, fit and finish and special instructions if any for vehicle level assembly sequence. Review Project progress including DRBFM, DFX, cost and weight, DFMEA, testing status and project schedule. Preparation of the build plan and working against it to complete the build as per the timeline. Analysis of warranty failed parts, Critical concerns reported from Field as well as carries design & process improvements to resolve internal quality concerns. Handling EV scooter project. Show less

 Tracking and resolving vehicle build issues along with E & D, SQE & Technology team for new projects. Prototype planning, part tracking & coordination for proto vehicle build.  Support project communication. Preparing weekly and monthly project report for senior management review. Weekly MIS for Project status & critical activities for critical projects. Completion of documentation for project gateway clearance.  Preparation of Jury as well as… Show more  Tracking and resolving vehicle build issues along with E & D, SQE & Technology team for new projects. Prototype planning, part tracking & coordination for proto vehicle build.  Support project communication. Preparing weekly and monthly project report for senior management review. Weekly MIS for Project status & critical activities for critical projects. Completion of documentation for project gateway clearance.  Preparation of Jury as well as validation vehicles. Preparation of vehicles for marketing sign-off. Conduct weekly launch meetings. Asia Pacific team member for implementing Fiat – Chrysler Global Quality initiative, Vehicle control plan (VCP) Fiat Models. Responsible for implementing Fiat’s World Class Manufacturing (WCM) methodology of Preventive QA matrix for new projects in Assembly and Body Shop. Responsible for Designing and implementation of QA Network systems in the TCF Assembly line for Fiat models. Implementation of Fiat Global Quality systems, procedures, norms & MQS (Manufacturing Quality System) in FIAL. Analysis of warranty failed parts, Critical concerns reported from Field as well as carries design & process improvements to resolve internal quality concerns for fiat models. Root cause analysis of Emerging Quality Concerns observed over vehicle in field with the use of Fishbone, Why-Why Analysis, 8D report, QC story approach. Analysis and resolution of Shower, Track, CPA and yard chronic concerns. Show less

 Active participation in Design review, DFMEA reviews to ensure that design changes meet customer requirements, manufacturing feasibility and serviceability. Project time plan preparation and progressive elaboration. Steering and tracking of Project Time Plan. Tracking of the development issues and the concern resolution. Managing Projects for New Product Introduction by interacting, communicating with internal (Designers, proto shop, Testing etc.) & external customer… Show more  Active participation in Design review, DFMEA reviews to ensure that design changes meet customer requirements, manufacturing feasibility and serviceability. Project time plan preparation and progressive elaboration. Steering and tracking of Project Time Plan. Tracking of the development issues and the concern resolution. Managing Projects for New Product Introduction by interacting, communicating with internal (Designers, proto shop, Testing etc.) & external customer (Manufacturing, Vendor Development etc.) For the timely delivery of the product. Preparation of Vehicle Technical Specifications, target settings in line with vehicle requirements. Tracking & resolution of build, validation & service concern during different phases of project. Benchmarking of different vehicles in the same segment. Identify, prepare and track cost and quality deliverables of each Gateway throughout the life cycle of project. Vehicle aggregate system packaging w.r.t functional, SAM as well as assembly perspective Maintaining of vehicle level CAD layout in line with improvement of project. Preparation & maintenance of complete vehicle level engineering Bill of materials (BOM). Preparation vehicle level clearance analysis report for all interfacing system. Preparation of Jury as well as validation vehicles. Preparation of vehicles for marketing sign-off. Participation in DVP&R (Design Verification Plan and Reports) process. Tracking component level & vehicle level weights against the set weight targets during different phases of project. Study of the CMVR requirements & upcoming regulation and completing the CMVR processes and necessary documentations. Identified design must and wants for new projects, FTG identification, installation & sign off for new operation added. Ensure adherence to Gate Reviews. Ensures Best Practices & Lessons Learned are captured and properly disseminated. Show less