General Motor Battery Assembly Line automation for Battery Electric Vehicle. - Commissioning of Battery Assembly line.- Rockwell Safety PLC Controller Programming.- Integration of Trumpf Laser Machine, Fanuc Robots, SuperTrak Gen3, Bauer Electric Test, Bosch Drives, Conveyors, IDC etc.- Ethernet Switch Configuration, Network Configuration.- IO Devices Configurations.- Rockwell Hardware: L83ES Guard Logic, Standard L8z, AENTR’s, 1734 IO modules etc.- Software: Rockwell Software (Studio 5000), Siemens HMI (TIA Portal), Matrox v7, Hirshmann Switch (Hiview and Hi Discovery), Trumpf Laser (Tru Control)- Programing/Scripting: PLC programming IEC 61131-3 Standard (Ladder programming and Structure Text).

PLC application for System Integration Testbeds- Understanding Product Feature, Design test plan, Design Panel and Test Stand hardware layout and Development of Testware.- PLC and HMI code Development using Studio 5k and Factory Talk SE/ME Alarm applications.- FBD, ST and ladder logic development for Rockwell Automation 1756-L6X, L7X, L85E and EPIC controllers.- Create UDT’s, AOI’s, Produce/Consume generation, messaging, sockets and CIPSync subtests etc.- Commissioning of the Testbeds for System Testing involves the hardware installation and commissioning of Rockwell products like Controllers, Ethernet Modules, Analog and Discrete Modules, Motion drives, Network switches, HMI servers etc.- Review and deploy finalized Testware, execute regression testing.

PLC application for M800 Series Controller and IO modules Testbed.- Creating the application covers the functionality test (IO modules, Communicaiton Modules, Motion, Timer, Counters etc)Hardware/Software Skills:• M800 Series Rockwell Controller and IO modules.• Rockwell Software (CCW – Connected Components Workbench Software).• Rockwell Product Communication Software (RSLinx).• Rockwell Product Activation Software (FactoryTalk Activation Manager).• Rockwell Proprietary software (TAF, RA Tools)• Others (Python, ApTest)• Controller Programing Language - Ladder Language, Structure Text, Functional Block Diagrams and Sequential Flow Charts

Generic Console Panel Application.- HMI configuration, screen layout designing according to industrial standards.- Writing D Script for implementing logic for control of drill rig (traming, leveling and drilling). - CIP protocol implementation.- Preparation of project documentation.- Selection of off shelf components- Circuit design and implementation of water pump control system.- Project design documentation.Hardware/Software Skills:- Proface HMI – IPC Series (PS-3651A)- GP Pro Ex Software- Win GP- Proface HMI Tool – D Scripting.

Responsiblities: • SCADA iFIX 3.5 leachate level control application, software and PC upgrade, configuration of pressure transducers, and implementation of daily report using visual basics coding.• SCADA design, graphics design, PLC configuration (Mitsubishi FX series, A Series), PLC code modification, network configuration etc.• Installation of virtual machine.• Documentation: Installation and commissioning report, Site Acceptance testClient: Saltend Cogeneration, Hull, UK. Configured weather station using SLC 500 PLC, remotely connected monitoring SCADA system.Implementation of PLC code and IO configuration.Provided training to Site Engineer for trouble shooting and diagnosis of PLC• Support Contract Calls:Supports calls to resolve on site problems related to PLC (Allen Bradley, Mitsubishi, Siemens etc.), SCADA (Cimplicity, iFix, Citect, Intouch Wonderware etc), Virtualization of SCADA systemAttended Multiple sites: Wellstream UK, London Waste, Veolia Environment, Harsco Metals, Saltend cogeneration plant, Hubron International etc.Provided training on Mitsubishi PLC at CSM, UK siteHardware/Software Skills:• Mitsubishi FX Series PLC • GE iFix 3.5 SCADA, GX Developer Software• Wonderware Intouch 10.1• Controller Programing Language - Ladder Language, Structure Text, Functional Block Diagrams and Sequential Flow Charts.

Project Description: Application is to extract real and historian data from all the five site ( Proficy iFIX (Birmingham site), GE Fanuc Cimplicity 8.0(Portsmouth, Sheffield and Marchwood site), GE Fanuc Cimplicity6.0 (Chineham site), Intouch Wonderware SCADA system and ABB configuration(SELCHP site)).Responsiblities: • Configuration of GE Fanuc Proficy Historian 4.0, Proficy portal (RTIP) application to extract the real and historical data from Proficy iFIX(Birmingham site), GE Fanuc Cimplicity 8.0(Portsmouth, Sheffield and Marchwood site), GE Fanuc Cimplicity 6.0(Chineham site), Intouch Wonderware SCADA system and ABB configuration (SELCHP site).• Configuration of process graphics, process database and I/O drivers for each of the five ERF sites in UK.• Documentation: compiling FDS, hardware and software review, FAT, installation and commissioning report etc.Hardware/Software Skills:• GE 90-70 Series PLC• iFix 3.5 SCADA, Cimplicity 8.0, Proficy Historian 4.0, SE/ME Edition s/w.• Controller Programing Language - Ladder Language, Structure Text, Functional Block Diagrams and Sequential Flow Charts.

Responsiblities: • Project Documentation.• PLC Logic development and HMI screens Development using VB Script.• Communication setup between PLC, HMI and AC Drive with Profibus communication protocol.• Commissioning and Installation of PLC and HMI System.Hardware/Software Skills:• S7200, TP277A and MM440• Simatic Manager, and WinCC Flexible.• Controller Programing Language - Ladder Language, Structure Text, Functional Block Diagrams and Sequential Flow Charts.

Project Description: This project is done for Precision Products for automated packaging assembly line includes installation and commissioning of the PLC, Remote I/Os, Dive and HMI system.Responsiblities: • Functional Specification, testing, project planning documentation.• PLC logic development, IO configuration • MCC panel designing, including cable scheduling, terminal box etc.• Autocad 2005 for electrical drawings.Hardware/Software Skills:• Bulletin 1747 SLC 500, IO module 1746, 1747 RS-232/DF1 port splitter module.• RSlogix 500, RSLinx communication software.• Controller Programing Language - Ladder Language, Structure Text, Functional Block Diagrams and Sequential Flow Charts.