Prashant Tonk

Prashant Tonk Email and Phone Number

Plant Head @
Prashant Tonk's Location
Faridabad, Haryana, India, India
Prashant Tonk's Contact Details

Prashant Tonk work email

Prashant Tonk personal email

n/a
About Prashant Tonk

22+ years proven track record in Operations , Quality & Risk with demonstrated abilities to lead step up change in Plant Management & regional/country Quality & HSE performance.A solid leader & proven change agent for process, system & strategies implementation coupled with strong problem solving skills and a deep understanding of systems. Proven abilities to successfully nurture talent through mentoring and coaching.

Prashant Tonk's Current Company Details
Sterling Tools Ltd

Sterling Tools Ltd

Plant Head
Prashant Tonk Work Experience Details
  • Sterling Tools Ltd
    Plant Head
    Sterling Tools Ltd Jan 2022 - Present
    Faridabad, Haryana, India
    Plant head at Sterling tools Prithla plant with turnover of 250cr
  • Sterling Tools Ltd
    Head Of Corporate Quality
    Sterling Tools Ltd Mar 2020 - Jan 2022
    Faridabad, Haryana, India
    Head of Corporate QA for 04 manufacturing plants across India
  • Rico Auto Industries Ltd
    Gm Quality
    Rico Auto Industries Ltd May 2019 - Mar 2020
    Gurugram, Haryana, India
    Heading corporate Quality for Gurugram, pathredi and Chennai plants
  • Gkn Driveline
    Dgm – Quality & Risk, Asia Pacific Region
    Gkn Driveline Jan 2018 - Jan 2019
    Faridabad Area, India
    Responsible for the Leadership of Quality Systems, Health, Safety, Environment & Risk improvement across Asia Pacific region of GKN Driveline consisting of 10 manufacturing plants, 1 technical centre, >5000 employees. Reporting Directly to VP Quality & Risk Asia Pacific . Key responsibilities & achievments-Drive Improvement plan for scrap & warranty reduction -Monitoring & Review of Regional Quality KPI-India Quality Champion -Develop, Deploy & Review of HSE strategy & CI plan -HSE project implementation based on Lesson Learnt-Mentor & Coach for Japan plant Quality ManagerMajor Achievements-Implementation of GKN QHSE system at Japan plant – Visitor system/ Cell PVD / QRQC, QA team LSW & Visual Management-All HSE KPI – green status, no serious injury & best in class AFR-0.2-Scrap/Warranty process step & plans defined, Scrap cost better then budget.
  • Gkn Driveline
    Dgm- Quality & Risk - Gkn Driveline, India Cluster
    Gkn Driveline Sep 2016 - Jan 2018
    Faridabad Area, India
    Responsible for the leadership of Quality Assurance, Health, Safety, Environment & Risk for India operation- 4 manufacturing sites, >1500 employees with 67 in my function. Reported directly to the MD of GKN Driveline India Limited. Key responsibilities & achievements-Develop & Deploy India cluster QHSE strategy & CI plans - AQE Management-Team development through mentoring & coaching-Production Excellence best practice deployment -Quality & Safety Culture improvement through leadership engagement, Launch of Site LSW and sites assessments-New product flawless launch with product safety focus.Major Achievements-Resolution of a long unresolved warranty issue – resulted in continuous OEM rating improvement.-Pune Plant QHSE performance uplift -Except one, Green status for all customer satisfaction index -30% reduction in customer concern & 10% in scrap cost -Zero Loss time accident for last 3 years-Team won prestigious Quality Circle & Safety best practice awards organized by CII & Quality Council -Meeting Quality Deliverables for major multilocation launch of MSIL
  • Gkn Driveline
    Sr Manager - Hse And Quality Systems, India Cluster
    Gkn Driveline Jun 2014 - Sep 2016
    Faridabad Area, India
    Responsible for quick Step Change in India operation- 4 manufacturing sites HSE performance and deployment of New production Excellence systems through leadership engagement. Reported directly to the MD of GKN Driveline India Limited. Key responsibilities and achievements-Develop & Deploy leadership model for HSE performance uplift. -Develop & Deploy standardize HSE approach for India cluster – Engineering, system, Behavioral best practices -Deployment of Build in Quality & HSE Production Excellence procedures across model cell/plants at India cluster-Quality Lesson Learnt deployment at India clusterMajor Achievements-596 machine Risk assessment gaps closure achieved in 90 days -Zero Loss time accident, YoY 20% reduction in minor injury incident-New Enterprise risk management tool launched & Monthly ERM action progress initiated with leadership team -Quality Lesson Learnt implementation >80%
  • Gkn Driveline
    Manager Quality & Risk - Faridabad Plant
    Gkn Driveline Mar 2006 - Jun 2014
    Faridabad Area, India
    Responsible for Faridabad Plant Quality & Risk management & Corporate MR for ISO/TS16949, ISO14001 and OHSAS 18001, Reported Directly to Plant head . Key Responsibilities & achievements-CI planning to achieve Internal & External Quality Targets -Implementation of best in class Measurement system-Improve Critical process – I/H with GKN global benchmarking-Promotion of Quality & HSE culture-Continuous improvement in Quality, Environment, Health & Safety management system for India Cluster -Team competency improvement Major Achievements-Faridabad plant achieved best internal rejection PPM across India-Launch of Zero Flow out / Internal concern drive with significant improvement -Quality Performance award from MSIL-Grade A during first assessment of VW Formel Q audit-Won Innovation award for Safety training system development
  • Gkn Driveline
    Corporate Mr – Quality & Ehs Management Systems
    Gkn Driveline Apr 2004 - Mar 2006
    Faridabad Area, India
    TS16949/ ISO14001/OHSAS 18001 MR & Customer audit champion for GKN Driveline India ( 3 plants) , Reported directly to India Quality Head.-Develop & Deploy management systems.-Integrated Internal audit and management review.-Second & Third-party audit coordinator for India cluster.Major Achievements-Integration of QHSE management system -4 star in HMIL 5 star assessment -Integration of GKN Internal PAM audit system
  • New Holland Tractors (India) Pvt. Ltd.
    Supplier Quality Engineer
    New Holland Tractors (India) Pvt. Ltd. May 2003 - Apr 2004
    Noida Area, India
    Responsible for supplier audits and cluster supplier improvement, Key responsibilities & achievements- Supplier evaluation audits to assess risk associated with DOL part quality & new development activities. -Production Excellence best practice deployment. -Supplier monthly performance monitoring & communication. Major Achievements-PPM reduction of four supplier from 8000 to 2500ppm.-Development & Implementation of supplier performance monitoring system
  • Subros Limited
    Process Quality Engineer
    Subros Limited Oct 2002 - May 2003
    Noida Area, India
    Responsible for process quality for heater/ blower manufacturing lines. Key responsibilities & achievements-End of Line final inspection management across 3 shifts. -Internal and Customer Concern Resolution. Major Achievements-Damper noise concern resolution
  • Eicher Tractors
    Supplier Quality Engineer
    Eicher Tractors Dec 1998 - Dec 2001
    Bhopal Area, India
    Responsible for Supplier Quality Assurance for Sheet Metal Pats, Key responsibilities and achievements -Sample approval and process standard planning for new products. -Quality assurance for Sheet Metal bought out parts through regular inspection and periodic audits-Analysis of field and line problems by using various statistical toolsMajor Achievements-Independently handled >300 sheet metal components with concern at line reduced by 80%.-Design and modification of components like toolbox bkt, footboard to solve quality problems and to reduce cost.

Prashant Tonk Skills

Kaizen Ts16949 5s Failure Mode And Effects Analysis Fmea Advanced Product Quality Planning Continuous Improvement Ppap Iso Standards Production Part Approval Process Lean Manufacturing Automotive Apqp Iso Statistical Process Control Problem Solving Poka Yoke Supplier Quality Management Manufacturing Total Quality Management Quality System Supplier Quality Quality Management Root Cause Analysis Team Leadership Cross Functional Team Leadership Hse Management Systems Tqm Msa Process Improvement Value Stream Mapping Employee Training Coaching And Mentoring Six Sigma Total Productive Maintenance Product Development Quality Assurance Design Failure Mode And Effect Analysis Dmaic Team Building Program Management Auditing Customer Satisfaction Change Management Business Process Improvement Lean Management Training

Prashant Tonk Education Details

  • Ymca University Of Science & Technology
    Ymca University Of Science & Technology
    Mechanical Engineering

Frequently Asked Questions about Prashant Tonk

What company does Prashant Tonk work for?

Prashant Tonk works for Sterling Tools Ltd

What is Prashant Tonk's role at the current company?

Prashant Tonk's current role is Plant Head.

What is Prashant Tonk's email address?

Prashant Tonk's email address is pr****@****ine.com

What schools did Prashant Tonk attend?

Prashant Tonk attended Ymca University Of Science & Technology.

What skills is Prashant Tonk known for?

Prashant Tonk has skills like Kaizen, Ts16949, 5s, Failure Mode And Effects Analysis, Fmea, Advanced Product Quality Planning, Continuous Improvement, Ppap, Iso Standards, Production Part Approval Process, Lean Manufacturing, Automotive.

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