Site study of API Plant & Formulation for L1 & L2 Level automation upgradation. P&ID Preparation. ,Planning and Defining Scope, Activity Planning and Sequencing, Resource Planning, Developing Schedules, Monitoring and Reporting Progress, Creating Charts and Schedules in MS Projects, Power BI, Risk Analysis, Managing Risks and Issues, , Team Leadership, Working with Vendors,Controlling Quality. Preparing PPT, managing internal stakeholders, follow up with customer for getting approvals, Execution of IQ,OQ,PQ & 21CFR Part 11, for various clients Dr Reddys Laboratory, Granules, Mylan(Viatris), Piramal, MWRA JJ Carroll

* Controls Design, PLC Program, HMI Development, Commissioned Two wheeler Engines & Frame Automatic Storage & Retrieval System ( ASRS) Project for Hero Motor Corp ( Dharuhera-India)Automation Platform: RS LOGIX 5000 FactoryTalk View Studio SE/ ME, AssetCenter,DLR Network, Features: L72 Processor, Hot Redundant, RFID, Ethernet media & HMI , Scada, Server Team Leaded for Controls design, programming , Software Debug and commissioning of P&F Conveyor ASRS System, In This project Designed & Commissioned very special features like Asset backup Server, Auto dialer system, Redundancy PLC, Device level ring, RFID Part tracking, Remote Access E won Cosy VPN,

*Software Debug-shop Test and Commissioned Engine Block Machining and Assembly Area Automation At Cummins Jamestown, USAAutomation Platform: RSLOGIX 5000, FactoryTalk ME, Ethernet IP ComFeatures: Guard Logix Safety PLC, Panel View 1000, PF700 VFD, 2D Printer, IFM Vision, IFM, Servo Drives, Scanner Conducted software debug and shop test for liner press and final inspection station, commissioned and made some logic alter as per site changes for all other 16 stations with PZR Traffic Control, Did Robotic interface, Made communication from Control logix and Bosch PLC via Porfibus DP Coupler, made data exchanges b/w Liebherr Gantry pick and place along Mag CNC Machines , Part Tracking with RFID, Made logic alterations to Cinetic Washers and Henry filters, spur conveyors, Airleak Test Bench as per site requirement, Configured VFD, Vision sensor contours, and also solved electro mechanical errors at site.*Controls Design for Fluid fill system, PZR, FlexLink, Bosch TS pallet conveyors, engine assembly e cart conveyor for various customer like Ford, GM, Fiat, Chrysler, Eaton( From Farmington Hills Michigan)* On Site Production support given for Windshield Assembly Station for GM in Lordstown Plant(USA)*Software Debug, Testing and Commissioning of Amazon Warehouse Automatio At London Tilbury - LCY2, UK ( Through Dematic)Automation Platform: Studio 5000, Asimon, Nordcon, Dematic MRC Features: CPU 1769-L36ERMS, 1756-L72S ,Panel view 1500Plus, Totes Tracking 2D Vision Scanner.Conducted Pre commissioning and Commissioning Activity’s like Power up PLC Control Panels, ASI Network done with Asimon Softwre, CAN Network with Dematic MRC Software, PLC And VFD Parameters Loaded with NORDCON Software Conveyor Logic software debug, for Inbound, Outbound Conveyor, Routers, Merger, Rebin line and Empty Tote line

* Software Development, Debug, Commissioned Automatic Chlorination Skid at Afcon - ONGC-ICPR Offshore Platform Mumbai South Fields IndiaAutomation Platform: RS LOGIX 5000, FT View SE, RS Linx, RS Networx for Controlnet and EthernetProgram Developed and commissioned fully automatic Chlorination Skid, Producing Sodium Hypochlorite from seawater by electrolyzing principle. The produced chlorine will be in the form of sodium hypochlorite, is a perfect disinfectant, and anti bacterial agent. This hypochlorite will be dosed in Platform Utility water* Controls Design, PLC Program Development, Commissioned Wetwipes Solution Batching Plant for NICEPAK at Moorseville Indiana, USAAutomation Platform: RS LOGIX 5000, FT View ME, RS Linx, RSNetworx for EthernetFeatures: Contrologix CPU & Controlnet Media, Ethernet, AutocadPrograming and commissioning of fully automatic liquid solution preparation for wet wipes manufacture, total compounds is around 30, it is a kind of batching, Nice Pak is a Multi-national private label manufacturers of wet wipes for baby and healthcare applications

• Preparing proposal and estimation for Bids• Understanding Customer Requirement and Application• Attended Meetings with customer like BHEL, NTPC,BGR Energy, L&T Power,Cethar Vessels• Project Handing over to Planning Department and followup• As a Design Head Understanding Project with internal customers “ Proposal estimation and Planning Department”• Leading Controls Design and in Preparing Electrical Schematic drawing Using AutoCAD• Making I/O List, Device Layouts• Calculating of current rating & quantities of PLC and its accessories, switchgears, control and signaling devices, enclosures, field devices, transformers, mounting brackets and other accessories, etc.• Making BOM in Excel. ERP,SAP• PLC HMI SCADA Software Code developing and debugging• Coordinating with manufacturing, QA, purchase & projects for timely completion of the project.• Shop Test and correcting• Site Commissioning• Conducted FAT

• Understanding Project with internal customers “ Proposal estimation and Planning Department”• Leading Controls Design and in Preparing Electrical Schematic drawing Using AutoCAD• Making I/O List, Device Layouts• Calculating of current rating & quantities of PLC and its accessories, switchgears, control and signaling devices, enclosures, field devices, transformers, mounting brackets and other accessories, etc.• Making BOM in Excel. ERP,SAP• PLC HMI SCADA Software Code developing and debugging• Coordinating with manufacturing, QA, purchase & projects for timely completion of the project.• Shop Test and correcting• Site Commissioning• Conducted FAT

*Controls Design, PLC Program Development For Packaging Machines Like Cigarettes packet BOPP Film wrapping machines for ITC India, Filter Packing machine for ITC Filtrona England. * Machine Reverse engineering & Recondition of Old machines

Hydraulic Power packs and special purpose machine manufacturer

• Drawing Study, • Control Panel Wiring, Trouble shooting• Building & Testing Special purpose machine at shop floor• Cable Laying, Termination, I/O Check,• Startup Checks• PLC & RELAY Logic programming• Installation & Commissioning of Special Purpose machines at various Customer place( Samtel Color Ltd, Moser Baer, Kodak, Hitachi-Singapore)• Part of the Turnkey based Power plant 20MW , RVK Energy, AP ( Natural Gas Based)