Prathamesh Mali Email & Phone Number

Boston, Ma, Us

Columbia, South Carolina, United States

• Support both production and engineering with exploration into production difficulties, analysis, and the recommendation of solutions to ensure proper production flow• Analyse the sheet metal cutting process cycle to improve machine performance and sheet utilization

Corvallis, Oregon, United States

• Led successful organizational transformation change at OSU Innovations Lab with a team of 6 GTAs in 9 months• Performed current state mapping, future state mapping & gap analysis of ILABs for framework implementation• Developed process workflows and designed an organizational structure capable of supporting the new objective• Developed a 3-YP with 60+ key SMART projects to achieve the future state.

Corvallis, Oregon, United States

Pune, Maharashtra, India

• Led NPI of 5 heavy machinery manufacturing projects from concept to completion phase worth $7 million • Drove 150% year-over-year growth in domestic business by delivering projects on time with quality & low-cost• Integrated with development, facilities, production, materials, quality, and safety teams to design and launch 6 new production lines, and 4 line modifications leading to a 300% increase in international business due to reduced costs• Acted as technical support to the project teams(16 to 35 headcount) in daily operations and technical matters • Led negotiations with customers for alternate materials, design changes, cost revisions, and delivery schedules• Reduced the total rejection rate from 10000 to 500 PPM in 2 years using TQM, PFMEA, Poka-Yoke, and 8D• Designed 100+ fab jigs and fixtures accompanied by tooling and templates for product consistency and accuracy • Facilitated cross-functional Make vs. Buy analysis for high-mix low-volume projects. Later, developed over 12 suppliers to outsource manufacturing processes while adhering to cost and quality expectations• Coordinated and supported cross-functional teams to implement a continuous improvement program, resulting in 20% reduction in inventory levels and a 25% increase in throughput• Provided technical expertise during the costing phase, drafted technical cost revision proposals, and won 4 bids for new products for business• Initiates safety program focused on identifying and resolving safety and ergonomic risks through standard procedures, new workstation designs, and safety culture integration in daily operations• Contributed to management-level decision-making by developing realistic execution plans for future strategies• Established effective communication patterns to bring transparency and clarity about project progress to internal and external stakeholders for seamless coordination with customer

Pune, Maharashtra, India

• Created production process plans and coordinated manufacturing activities for parts used in an automated Coca-Cola warehouse• Standardized technical and cost proposal development processes

Master'S Degree, Industrial Engineering

Activities and Societies: Graduate research assistant in CARSem lab.Relevant courses: -Design and Analysis of complex systems -Systems.

Bachelor'S Degree, Mechanical Engineering