1) Establish, maintain and drive adherence to dimensional analysis best practices policies.2) Create and maintain 2D dimensional limit stacks for new and existing powertrain, driveline and chassis products.3) Conduct 3D Dimensional Variation Analysis, using Teamcenter VisMockup, on existing powertrain, driveline and chassis products.4) Assist System Engineering personnel with problem resolution of new and existing product designs.5) Assist Design Engineers with design and development process including proper component dimensioning and GD&T convention.6) Assist Design Engineering with developing and maintaining common component detail and dimensioning convention.

Project I: To trouble shoot noise issue and synchronizer clutch engagement issue of transfer case1) Performed dimensional and tolerance stack analysis, 5 Why analysis and Ishikawa Diagrams 2) Designed and executed test plans to validate analysis on drive direction for root cause analysis3) Completed certified training in 8D problem solving techniqueProject II: To create and establish heat treatment process standard and shot peen process standard for Magna Powertrain1) Studied different heat treatment processes and standards such as ASTM, SAE, AIAG and AMS2) Collected and analyzed data for heat treatment processes and shot peen process3) Created official Magna specific data and standards for both processesRoles: Supported transfer case serial development activities followed in product design group1) Generated engineering bill of materials, statement of requirements for different projects2) Reviewed CAD drawings of assemblies and parts for prototype release phase of transfer case3) Collaborated in DFMEA activities

Project I: To increase productivity of pump housing machining; a component of antilock braking system1) Collected and analyzed data to identify areas for improvements in cycle time of machine2) Optimized man machine interface by Methods Time Measurement analysis (MTM) and plotted man machine chart such that single operator was operating 4 machines instead of 23) Created new standard operating procedures for operator4) Implemented various LEAN manufacturing tools in manufacturing process 5) Improved productivity by 50% Project II: Reverse-engineering of coolant system operated and integrated with machine for manufacturing pump housing1) Examined and diagnosed problems of the initial coolant system2) Resolved problems and designed new coolant system3) Reduced the shop floor footprint area of coolant system by 17%4) Redesigned shop floor area as well as milk run path with new coolant system in AutoCAD and implemented in manufacturing plantOther: Designed fixtures at deburring station and assembly line to reduce human efforts, improving operation accuracy and cycle time by 15%

Project: Design and manufacture a special purpose machine to drill lubricating holes in crankshaft of three wheeler1) Designed the three stations of machine which includes spindle, spindle drive, and hydraulic feed unit2) Developed CAD models of machine parts with help of Catia and ProE3) Facilitated and assisted in the work of manufacturing and assembly of machine