Prem Kumar Email & Phone Number

Al Jubayl, Saudi Arabia

Maintenance Planning:• Prepare weekly PM schedule and Corrective maintenance for upcoming activities to be discussed in weekly meeting for the capacity of manpower and availability of activity. • Check notification in SAP System that notify by operation. Discuss with operation and maintenance regarding that notification with site visit to know the scope of work.• Create work order and allocate resources as per requirement and check spare or material availability before releasing or schedule the work order.• Release work order to be executed by maintenance dept.• Follow up the support and resources required, like Crane with rigging crew, scaffolding and some vendor requirement by maintenance.• Shutdown job execution• Breakdown job execution.• Anticipating issues in the planning process to reduce delays and meet deliverable timing.Shutdown Planning:• Discuss and coordinate with Operation and maintenance to define the scope of Shutdown job & arranging resources as per requirement.• Prepare the Job pack for particular line shut down.• Create schedule in primavera p6 to monitor the progress and to show to the managers which activities or discipline are lagging or holding the shutdown milestone.SAP:• Upload the SAP master data in the system for PM module like Work center, Function location, Equipment, Equipment classification, Task list, PM Plan, & Etc.• Implementing the SAP (PM) system in MTCE & planning dept.• Create and track the department KPI’s (Schedule Attainment, Mhrs. Utilization, PM Ratio & Etc.) trough extracting data from SAP.

Al Jubayl, Saudi Arabia

Plant: PBR, CB, EPDM, HB, MTBE Kemya (Sabic+ExxonMobil) (through JAL HR)Jubail (Maintenance and reliability profile)MAJOR ACCOMPLISHMENTS: Successfully led the construction, Pre commissioning , commissioning and startup of Elastomer Plant (EPDM) plant. . Independently managed handover of Fixed equipment from EPC, led start up activities. Have led the transformation of EPDM plant’s maintenance from reactive to stable to proactive by implementing planning processes, PM optimization, Spares management, Risk based work selection, charting the task which can be outsourced which helped eventually to drive to achieve the target of fixed cost reduction, improvement in availability and reliability. For below critical tasks, led maintenance team response from front, and restored continuity of plant production demonstrating right first time• Electric Heater heating element replacement executed by developing dedicated SMP with in house team.• Deflector Failure – First and unique failure across all installations – demonstrated strong technical troubleshooting and interpersonal communication skill.• Bearing Failure – Implemented in situ machining of shaft Vs costly replacement – avoided long duration shut down with significant cost saving.KEY RESULT AREA:• Responsible to developing and maintaining SHEM programs and equipment strategies for static equipment like vessels, columns, exchangers, piping systems, hoses and safety critical devices.• Responsible to developing SMPs and PM procedures for equipment; defining inspection frequencies for PSVs, hoses, equipment.• Responsible for corrective / breakdown / preventive Maintenance of rotating asset, with troubleshooting.• Responsible to maintaining Spares (Includes Capital) and Maintaining the BOM.• Monitor MTBF of the rotating equipment, Generate monthly failure report and bad actor report.• Take part in RCA studies & implement recommendations.• Investigating bad actors and root causes.

Jordan

Maintenance Engineer of Sulphuric and Phosporic Acid plant Worked PAP & SAP plant Maintenance handled Rotating Equipment like Slurry pump, Belt conveyors, filter belts, Gearbox & Agitators  Planning and execution of Annual Turnaround activities, Reliability Improvement / Modification proposals for Plant process and Safety improvements. Budgeting for Revenue & Maintenance spares and Capital proposals, worth USD 6 Million. Planning of spares, Preparation of Technical specifications, Replacement strategy planning, Bid evaluation & Vendor follow-up.  Procurement of required Spares through ERP software namely “Orion” a product of oracle. Spare planning is carried out by continuous monitoring of requirements in each section of plant. Upkeep of Mechanical safety systems in line with 5 Star Safety standards and Upkeep of Quality systems in line with ISO9002 requirements in Mechanical systems.  An active member of the Inter plant TQM Plus & 5S implementation committee

Thoothukudi, Tamil Nadu, India

 Maintenance of high-pressure process pumps / Boiler feed pumps, Fans, compressors, Heat exchangers, Process vessels, Belt / Pan type filters, Conveyors, Rotary kilns and screens. Procurement of new equipments and same shall be inspected. Identifying highly critical equipment, critical spares and spares interchangeability. Execution of all types of fabrication jobs (Pipe lines, Vessels and Structural jobs).  Execution of rubber lining jobs for soft rubber and hard rubber applications Have involved for Maintenance of Tanks, Pressure Vessels, Columns, Heat exchanger, Packed bed column, Fired Heaters in Ammonia plant during Turn Around jobs in the year of 2007. Worked with various process plants like ammonia, urea, phosphoric acid, sulfuric acid, Di –ammonium phosphate in M/s. SPIC.

Chennai, Tamil Nadu, India

Deputed to M/S TECHNIP INDIA LTD, Chennai Thro M/s SPIC Worked as a Design engineer for taken care of designing of static equipment for M/S Essar refinery expansion project Responsibilities include timely submission of Project deliverables such as Design Basis, Datasheet and Material Requisition, Technical queries, Technical Bid Tabulation, Technical Recommendation etc., Review of Vendor offers, Participation in kick-off Meetings with Vendors and Client, project reviews, etc. Equipment handled includes Vessels, Columns, Heat Exchanger, Fired Heaters, Tanks, and Pumps etc.  Preparation of Technical specifications, Mechanical Data sheets, Purchase Orders, Vendor Document Review and approval Co-ordination with other disciplines for their interface engineering

Thoothukudi, Tamil Nadu, India

Deputed to M/s CALTEX GAS INDIA LIMITED, TUTICORIN thro M/s SPIC Ltd Worked as a LPG Plant maintenance engineer for taken care of routine and shutdown maintenance Have executed as a Project Engineer of “REVAMPING OF FIRE MONITOR TOWER” at Oil Jetty, Tuticorin Port. Have involved preparation of technical bid & Inspection. Which includes Renewal of Fire Hydrant Pipeline which is carrying sea water of 0.6 km was renewed and Two nos. of 15M Height Steel Structural Tower was erected above the Sea Shore.