Prem Kumar

Prem Kumar Email and Phone Number

Planning Engineer at Kemya Petrochemical (SABIC & EXXONMOBIL JV),KSA | PMP | Scheduler | TA Planner | Mechanical Specialist | Ex- IJC CHEMICALS, JORDAN (SAP & PAP) | Ex- SPIC FERTILIZER, TUTICORIN @ KEMYA
Prem Kumar's Location
Al Jubayl, Saudi Arabia, Saudi Arabia
Prem Kumar's Contact Details

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About Prem Kumar

I am Graduate Mechanical Engineer from Anna University with proven Leadership abilities & Trouble shooting skills, with 18 year’s experience in the field of Planning, Scheduling , Maintenance of Rotary & stationary equipment’s, Green / Brown Field Project (Pre commissioning ,Commissioning & Start up) Inspection, Material handling with cost evaluation and assessment in a large scale Petrochemical, Fertilizer ,Gas & Elastomer plantsIn Maintenance, I am efficient also in uploading equipment master data and PM cycle, creating Maintenance KPI from SAP, and Plan, Release or Scheduled corrective and preventive maintenance work orders to be executed by Maintenance.I am efficient in creating WBS, Progress S-curve, Progress Measurement System, Histogram, Earn value, and Forecasting Trends.Having versatile experience in Planning & execution of predictive, preventive plant maintenance activities along with attending breakdown maintenance of various mechanical systems including Pumps, Compressors, steam turbines, fans, blowers, gear box, cyclodrives, Rotary kilns, Heat exchangers, pressure vessels, boilers, Belt/Pan Filters, Conveying systems, Material handling equipment’s etc.Working Area:.1. Planning & scheduling of plant equipment Preventive mtce by using SAP-PM and shutdown plan using Primavera (P6)2. EHSS Plan, Laydown Area & Traffic Plan preparation and approval.3. Job scope Preparation, Spare parts ordering and securing4. LSTK & OEM services identification and securing.5. Budget preparation & Optimization.6. Audit Management including TA / Planned shutdown events and department.7. Management report preparation and circulation in form of weekly, monthly and quarterly updates.8. Expert in SAP - PM & MM Modules, Primavera, Windows Operating System - MS Word/Excel/ Presentation, MDRM - Materials Master, EDMS - Electronic Data System and other ERP systems.

Prem Kumar's Current Company Details
KEMYA

Kemya

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Planning Engineer at Kemya Petrochemical (SABIC & EXXONMOBIL JV),KSA | PMP | Scheduler | TA Planner | Mechanical Specialist | Ex- IJC CHEMICALS, JORDAN (SAP & PAP) | Ex- SPIC FERTILIZER, TUTICORIN
Prem Kumar Work Experience Details
  • Kemya
    Planning Engineer
    Kemya Jan 2018 - Present
    Al Jubayl, Saudi Arabia
    Maintenance Planning:• Prepare weekly PM schedule and Corrective maintenance for upcoming activities to be discussed in weekly meeting for the capacity of manpower and availability of activity. • Check notification in SAP System that notify by operation. Discuss with operation and maintenance regarding that notification with site visit to know the scope of work.• Create work order and allocate resources as per requirement and check spare or material availability before releasing or schedule the work order.• Release work order to be executed by maintenance dept.• Follow up the support and resources required, like Crane with rigging crew, scaffolding and some vendor requirement by maintenance.• Shutdown job execution• Breakdown job execution.• Anticipating issues in the planning process to reduce delays and meet deliverable timing.Shutdown Planning:• Discuss and coordinate with Operation and maintenance to define the scope of Shutdown job & arranging resources as per requirement.• Prepare the Job pack for particular line shut down.• Create schedule in primavera p6 to monitor the progress and to show to the managers which activities or discipline are lagging or holding the shutdown milestone.SAP:• Upload the SAP master data in the system for PM module like Work center, Function location, Equipment, Equipment classification, Task list, PM Plan, & Etc.• Implementing the SAP (PM) system in MTCE & planning dept.• Create and track the department KPI’s (Schedule Attainment, Mhrs. Utilization, PM Ratio & Etc.) trough extracting data from SAP.
  • Kemya
    Mechanical Specialist
    Kemya Feb 2015 - Jan 2018
    Al Jubayl, Saudi Arabia
    Plant: PBR, CB, EPDM, HB, MTBE Kemya (Sabic+ExxonMobil) (through JAL HR)Jubail (Maintenance and reliability profile)MAJOR ACCOMPLISHMENTS: Successfully led the construction, Pre commissioning , commissioning and startup of Elastomer Plant (EPDM) plant. . Independently managed handover of Fixed equipment from EPC, led start up activities. Have led the transformation of EPDM plant’s maintenance from reactive to stable to proactive by implementing planning processes, PM optimization, Spares management, Risk based work selection, charting the task which can be outsourced which helped eventually to drive to achieve the target of fixed cost reduction, improvement in availability and reliability. For below critical tasks, led maintenance team response from front, and restored continuity of plant production demonstrating right first time• Electric Heater heating element replacement executed by developing dedicated SMP with in house team.• Deflector Failure – First and unique failure across all installations – demonstrated strong technical troubleshooting and interpersonal communication skill.• Bearing Failure – Implemented in situ machining of shaft Vs costly replacement – avoided long duration shut down with significant cost saving.KEY RESULT AREA:• Responsible to developing and maintaining SHEM programs and equipment strategies for static equipment like vessels, columns, exchangers, piping systems, hoses and safety critical devices.• Responsible to developing SMPs and PM procedures for equipment; defining inspection frequencies for PSVs, hoses, equipment.• Responsible for corrective / breakdown / preventive Maintenance of rotating asset, with troubleshooting.• Responsible to maintaining Spares (Includes Capital) and Maintaining the BOM.• Monitor MTBF of the rotating equipment, Generate monthly failure report and bad actor report.• Take part in RCA studies & implement recommendations.• Investigating bad actors and root causes.
  • Indo-Jordan Chemicals Limited, Jordan
    Senior Maintenance Engineer
    Indo-Jordan Chemicals Limited, Jordan May 2010 - Feb 2015
    Jordan
    Maintenance Engineer of Sulphuric and Phosporic Acid plant Worked PAP & SAP plant Maintenance handled Rotating Equipment like Slurry pump, Belt conveyors, filter belts, Gearbox & Agitators  Planning and execution of Annual Turnaround activities, Reliability Improvement / Modification proposals for Plant process and Safety improvements. Budgeting for Revenue & Maintenance spares and Capital proposals, worth USD 6 Million. Planning of spares, Preparation of Technical specifications, Replacement strategy planning, Bid evaluation & Vendor follow-up.  Procurement of required Spares through ERP software namely “Orion” a product of oracle. Spare planning is carried out by continuous monitoring of requirements in each section of plant. Upkeep of Mechanical safety systems in line with 5 Star Safety standards and Upkeep of Quality systems in line with ISO9002 requirements in Mechanical systems.  An active member of the Inter plant TQM Plus & 5S implementation committee
  • Spic
    Assistant Manager
    Spic Jan 2006 - Apr 2010
    Thoothukudi, Tamil Nadu, India
     Maintenance of high-pressure process pumps / Boiler feed pumps, Fans, compressors, Heat exchangers, Process vessels, Belt / Pan type filters, Conveyors, Rotary kilns and screens. Procurement of new equipments and same shall be inspected. Identifying highly critical equipment, critical spares and spares interchangeability. Execution of all types of fabrication jobs (Pipe lines, Vessels and Structural jobs).  Execution of rubber lining jobs for soft rubber and hard rubber applications Have involved for Maintenance of Tanks, Pressure Vessels, Columns, Heat exchanger, Packed bed column, Fired Heaters in Ammonia plant during Turn Around jobs in the year of 2007. Worked with various process plants like ammonia, urea, phosphoric acid, sulfuric acid, Di –ammonium phosphate in M/s. SPIC.
  • Technip
    Mechanical Design Engineer
    Technip Jun 2008 - Jan 2009
    Chennai, Tamil Nadu, India
    Deputed to M/S TECHNIP INDIA LTD, Chennai Thro M/s SPIC Worked as a Design engineer for taken care of designing of static equipment for M/S Essar refinery expansion project Responsibilities include timely submission of Project deliverables such as Design Basis, Datasheet and Material Requisition, Technical queries, Technical Bid Tabulation, Technical Recommendation etc., Review of Vendor offers, Participation in kick-off Meetings with Vendors and Client, project reviews, etc. Equipment handled includes Vessels, Columns, Heat Exchanger, Fired Heaters, Tanks, and Pumps etc.  Preparation of Technical specifications, Mechanical Data sheets, Purchase Orders, Vendor Document Review and approval Co-ordination with other disciplines for their interface engineering
  • Caltex Business Solutions
    Maintanence Engineer
    Caltex Business Solutions Oct 2007 - Jun 2008
    Thoothukudi, Tamil Nadu, India
    Deputed to M/s CALTEX GAS INDIA LIMITED, TUTICORIN thro M/s SPIC Ltd Worked as a LPG Plant maintenance engineer for taken care of routine and shutdown maintenance Have executed as a Project Engineer of “REVAMPING OF FIRE MONITOR TOWER” at Oil Jetty, Tuticorin Port. Have involved preparation of technical bid & Inspection. Which includes Renewal of Fire Hydrant Pipeline which is carrying sea water of 0.6 km was renewed and Two nos. of 15M Height Steel Structural Tower was erected above the Sea Shore.

Prem Kumar Skills

Engineering Commissioning Project Planning Epc Project Management Petroleum Procurement Risk Management

Prem Kumar Education Details

Frequently Asked Questions about Prem Kumar

What company does Prem Kumar work for?

Prem Kumar works for Kemya

What is Prem Kumar's role at the current company?

Prem Kumar's current role is Planning Engineer at Kemya Petrochemical (SABIC & EXXONMOBIL JV),KSA | PMP | Scheduler | TA Planner | Mechanical Specialist | Ex- IJC CHEMICALS, JORDAN (SAP & PAP) | Ex- SPIC FERTILIZER, TUTICORIN.

What is Prem Kumar's email address?

Prem Kumar's email address is sp****@****ail.com

What schools did Prem Kumar attend?

Prem Kumar attended Anna University Chennai.

What skills is Prem Kumar known for?

Prem Kumar has skills like Engineering, Commissioning, Project Planning, Epc, Project Management, Petroleum, Procurement, Risk Management.

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