At CAFU, my team & I have transformed transportation safety and efficiency, setting new standards in handling hazardous goods with ADR-compliant vehicles & state-of-the-art fuel systems. I played a key role in collaborating with industry leaders like Blackmer-USA and HID-Global, driving us to create application-specific innovations that combine mechanical engineering expertise with advanced automation to deliver scalable, high-performance solutions.My team & I excel in depot design and project execution, skillfully navigating complex challenges to enhance the reliability & performance of our fleet. My dedication to quality assurance & safety ensures that every project not only meets but exceeds stringent regulatory standards. Additionally, I have optimized productivity & cost-efficiency in fuel management systems, consistently raising the bar for operational excellence!
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Head Of Mechanical Design & EngineeringCafu Sep 2019 - Feb 2024Dubai, United Arab Emirates• Oversee the design, QA/QC, and fabrication of fuel tanker trucks that adhere to the highest safety standards, meeting the stringent ADR regulations for the transportation and distribution of hazardous goods.• Managed multi-product fuel terminal/ depot design, execution, expansion, and scalability, including project budgeting and implementation.• Designed the fuel systems with integrated automation for safe and efficient pumping operations during the loading and offloading process.• Spearheaded the safety critical upgrades and enhancements, including the design and development of Stage-1 and Stage-2 vapor recovery systems.• Lead alternative energy initiatives such as Mobile EV charging, Virtual Power Grid solutions, Solar power integration, and Mobile Hydrogen Refueling Projects.• Responsible for the design, development, automation, planning, and sourcing of critical technology components.• Accomplished the execution and delivery of a smart, fully automated, state-of-the-art multi-product fuel depot.• Designed and implemented safe, efficient, and reliable automated fuel pumping systems for offloading and loading in the depot.• Developed a high-performance, reliable DC Fuel Pump in collaboration with Blackmer-USA.• Successfully negotiated a B2B deal with HID-Global for an affordable RFID system for the Fuel Management System.• Designed and built ADR-compliant fuel trucks in accordance with BS EN 13094 and BS EN 12972 codes.• Specialties include fabrication engineering, structure/ automotive design, fuel system design, MEP, system automation, global sourcing/ procurement, contract negotiations, estimation/ costing, and project/ budget management. -
General Manager OperationsCapital Manufacturing Company Llc Nov 2018 - Sep 2019Dubai, United Arab EmiratesSecured contract with ENOC Link for design/ building ADR Certified Fuel Tankers. Secured contract with ADNOC for design/ building ADR Certified MY STATION Fuel Tankers. Designed & built mobile fuel stations on the trailers for ADNOC. Designed & built reliable quality tankers for CAFU/ MENA Energy. Established welding procedure/ qualification as per ASME Section IX: 2017 with GMAW process including root welding using ER70-S6 solid wire. Strongly promoted & demonstrated efficient GMAW process over slow SMAW process, thus improving productivity.
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Plant ManagerMammut Industries Llc Jan 2018 - Oct 2018Dubai, United Arab EmiratesInstrumental in clearing stagnated high stake critical projects: ADNOC CNG Trailers, Offshore Acid Carboys, ADNOC LPG Cylinder Carriers & 100% leak-free Hydraulic Door Locking for Bauxite Tippers.Established welding procedure/ qualification as per BS EN ISO 15614:2017 for S355J2 material.Established welding procedure/ qualification as per ASME Section IX:2017 with GMAW process, including root welding using ER70-S6 SOLID wire.Strongly promoted & demonstrated efficient/ less cumbersome GMAW process over slow/ tedious SMAW process.Achieved C5M corrosion protection painting skills.Product/ performance quality enhancement addressing all issues in Fire Fighting Truck.
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General ManagerAl Badi International Group Llc/ Al Manhal Engineering Llc Jul 2008 - Jan 2018Abu Dhabi, UaeI contributed immensely to the short and long-term organizational planning and strategy as a management team member.Thrived to modernize plant/ machinery with systematic investment/ flexible payment plans, thus enhancing productivity. Improved customer experience by quality products/ deliverables. I helped exceed Company Sales and Operations Goals.I ensure that products are manufactured correctly and cost-effectively according to customer specifications/ international codes and quality requirements. Handled the Procurement function with material management, sourcing directly from the manufacturers, better inventory control & JIT. I was responsible for the Profit and Loss of the business.
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Operations ManagerGulf Engineering Llc (Gulfco Group) Nov 2006 - Jun 2008Al Ain, United Arab Emirates.
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General Manager OperationsHyva India Private Limited 2002 - 2006Bangalore-IndiaAmeliorated the production by 400% from 100+ units to 400+ units per month by outsourcing/ vendor development, jigs/ fixture development, material handling & process optimization techniques. Facilitated optimum utilization of material, enhanced inventory control & reduced line stoppages. Remarkable efforts towards containing scrap generation to less than 3%.Enhanced shop-floor efficiency by motion study & product flow path. Forefronted the implementation of ISO 9001:2000. Near zero incidents/ injuries.
Prem Kumar Reddy Education Details
Frequently Asked Questions about Prem Kumar Reddy
What is Prem Kumar Reddy's role at the current company?
Prem Kumar Reddy's current role is Mechanical Design & Engineering Specialist with 28 years of experience | Automotive & Steel Fabrication | Fuel Systems Design & Integration | Project Management | Manufacturing Setup | P&L responsibility..
What schools did Prem Kumar Reddy attend?
Prem Kumar Reddy attended Bangalore University, Cadd Centre Training Services Private Limited.
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