Prince Joseph Email & Phone Number

Zebulon, Nc, Us

Norwalk, Connecticut, Us

Led Design and Product Engineering for key Subsystems on a 3D Liquid Metal Printer(ElemX)Systems design for extreme temperature shielding and active cooling across subsystems:- Temperatures ranging up to 800C+- Multilayer and multi-material Shield designs with thermal expansion management features to redirect thermal energy- Custom Bellow designs to incorporate high temperature shielding while in motion- Electronics packaging and shielding- 3D Printed single-piece Water Cooling Jackets | Water line routing and Shielding- Forced air active-cooling with fansSystems design of Pneumatics throughout the 3D Printer:- High temperature pneumatic components with X and Y axis mobility for use in actuators- Use of compressed air for active cooling of components through controlled air bleed- Design of Experiments to successfully design/validate components to optimize flow through a system, that is open to atmosphere, while maintaining necessary actuator forcesMiscellaneous Projects:- High temperature part removal arm design- Designs to account for motion, vibration and routing- Design for Manufacturability | Design for Assembly | Design for SafetyTools & Skills:- CAD work through Siemens NX- CAD file and Bill of Materials management through Teamcenter- Structural analysis through Solidworks- Wrote instructional SOPs for Product use and Manufacturing- DFMEA for design risk mitigation- 20% Travel to Manufacturing facilities to support production and gather feedback for development- Hands on Prototyping and reworks

Apex, Nc, Us

Lead development of multiple Force/Torque Sensors(including Space Rated Sensors) and related electronics packaging systems within broad multidisciplinary teams.Development work involves: High Tolerance Metal Design, Thermal/Mechanical FEA, Electronics Packaging, Harness Design, Design Validation and Testing, DFA/DFM, DFMEA, Component Sourcing, Drawings and Work Instructions.Lead technical design and systems integration to make sure all products were built and shipped on schedule.Highly involved in customer communications and defining product features and specifications.

Durham, Nc, Us

Mechanical Engineer for 5 independent thermal-mechanical products through their full development cycle as well as some partial projects. - Thermoelectric based CPU coolers, Refrigerators, Micro-Freezers and Custom Solutions. - Quick turn Prototypes | Test plans and validation | DFA/DFM for Production - Designed complex electronics enclosures/packaging.Travelled to manufacturers in the US and China to train respective teams and set up assembly lines for production. - Created manufacturing/assembly instructions.Component designs primarily focused on the following processes: - Injection Molding, Sheet Metal Fabrication, Extrusions, and 3D Tube Routing for thermal transport systems.Regulatory Compliance integrated for all designs.Managed product designs on Solidworks PDM and Arena PLM.

Durham, Nc, Us

Wright-Patterson Afb, Oh, Us

Fully responsible for the design and manufacturing of a Multirotor UAV research platform.Cost of the prototype was 67% lower than comparable commercial models at the time.Improved flight time 500% by optimizing the propeller, motor, and battery combination.Design and analysis done using SolidWorks Finite Element Analysis (FEA).UAV Pilot for manual testing.

Buffalo, Ny, Us

Ansys was used for structural and thermal analysis of a Nanosatellite.Manufacturing precision internal components for a satellite out of Aluminum.3D Printing and Steel parts used for manufacturing test and support equipment.Created a manufacturing team for the program by training inexperienced members.Involved in electronics integration processes such as soldering, wiring and crimping.

Buffalo, Ny, Us

Designed test equipment mounts for a fleet of Multirotor UAVs using SolidWorks.3D Printing and Carbon Fiber parts used for manufacturing.Decreased electronics mount weight by almost 60% from expected value.UAV Pilot for manual testing.

Buffalo, Ny, Us

Designed a harmonic wave generator for a water tank using Creo Parametric.Manufactured the prototype out of Aluminum and Steel.

Boston, Ma, Us

Creo Parametric used to redesign the integrated mechanical system in a shoe mounted energy harvester.Manufactured a functional prototype using off-the-shelf items.

Buffalo, Ny, Us

Developed ways to fabricate multiple Heat Exchangers in compliance with test equipment. Implemented design change that avoided the need for unreliable insulation during testing.Increased manufacturing speed 60% by creating and documenting efficient production steps.