Bilal Ahmad Hajam Email and Phone Number
Bilal Ahmad Hajam personal email
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Hi, I’m Bilal, Process Engineer by profession and enthusiastic cement industry process optimization expert, coach, trainer, and process auditor by passion with about 16 years of experience in cement manufacturing.Currently delivering as Process Expert, Online/Onsite Trainer, Process-Energy Auditor at cementindusneed.I am highly enthusiastic to express my interests to grow your professional career and serve your cement manufacturing business as your partner in success with following services. Online and Onsite corporate Training tailored for your plant specific needs. Please visit https://training.cementindusneed.com/1 to 1 coaching, group coaching and mentoring of your operational and managerial staff to better understand plant operation for optimization.Process Audit of Raw Mills, Pyro section and cement grinding system, [Detailed, Targeted].FEW CLIENTS FOR REFERENCEThyssenKrupp Industrial solutions France, Project Closed.Margun Cement Industry, Process consultant and process/energy auditor on contract.Lean Automation UAE, Full time remote service contract; Process analytics and advanced process control.CAREER SNAPSHOT.Since I joined National Institute of Technology [Srinagar, Jammu and Kashmir, India] in 2001 for Chemical Engineering, I started to align my engineering knowledge and tools to prepare me for understanding cement manufacturing. Started my professional journey in cement industry in 2005 at Khyber Cement Industry [FLS Plant]. This plant was a real booster for my whole career. I have high gratitude’s for this Industry to impart an unstoppable inertia to my career in cement industry. Thanks Khyber industries Pvt. Ltd!With the passion of learning, and updating my knowledge i pursued various knowledge and skill development training's like Energy Auditing, Lean Six Sigma Master Black Belt in process/quality excellence. First 12 years of my career since 2005, I served various organizations at CCR Operator role to Production manager portfolio. Khyber Industries Private Limited, CCR Operator-Process ManagerFLSmidth, Lead Process EngineerPromac Industries, Process Consultant. Trumboo Industries Private Limited. Production ManagerQassim Cement Company KSA. Process Engineering Specialist.Margoon Cement Industries, Iran. Production ManagerThat is it!So, come on!! Let us join hands to enhance your plant present performance to meet with potential performance.For contracting any one of the above services with me, or interested in business collaboration with me, contact me at +917889462446 or you can mail me at bilalkkp@gmail.com
Cementindusneed
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Cement Industry Process Optimization ExpertCementindusneed Aug 2017 - PresentIndiaCement industry process optimization expert working on predictive control system and data analytics [SEEQ] integration in process information management system PlantWiki for Lean Automation, UAE.SERVICES AS TRAINERTraining, coaching and mentoring of operational and managerial staff to improve on plant operation with optimization.Training of fresh requirements to understand cement manufacturing process, CCR Operation, field supervision, safety concerns and adopt standard operation procedure right from the beginning.Training of process engineers and production staff to use correctly portable process instruments, like anemometer, thermocouple, RTD, radiation pyrometer, gas analyzer to take process measurements to establish heat balance, mass balance, and conduct detailed process audit of raw mills, kiln section, and cement mills.Hosting 9 Online training courses for cement industry professionals and 2 tailored corporate training courses for big cement industries; https://training.cementindusneed.com/SERVICES AS PROCESS CONSULTANTEstablishment of base line performance (KPIs) and performance gap analysis.Analysis plant reports. Suggestions and recommendations.CCR operation monitoring (on-site, off-line and online), analysis of deviations from standard operating procedures.Study of potential improvement opportunities in Production., Energy saving, Product quality,general Safety.Identification of potential expansion/modification projects to augment bottom-line.Measurement System Analysis(MSA) and Energy Audit* (Yearly)Inspection of major equipments in scheduled maintenance, suggestions and recommendations to improve processes.Contribution to facilitate inputs for establishment of Strategical, tactical and operational planning.
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Commissioning ManagerThyssenkrupp Sep 2017 - Apr 2018EgyptResponsibility as Commissioning Manager for project coal mill 2 at cement industry named Misr Beni Suef Cement MBCC at in Egypt.Performed pre-commissioning activities, like equipment readiness check, trial run, operational and safety/protection interlocks as per standard pre-commissioning protocols. Accomplished coal mill 2 commissioning activities, like no-load run, cold commissioning, hot commissioning of all equipments supplied by thyssenkrupp France.Solved various operational problems encountered during commissioning phase of project.Implemented standard operating procedures for coal mill operation from CCR.Conducted onsite training for CCR operators and field staff training regarding the subject of personnel and equipment safety, plant operation and optimization.Special fire safety issues like spontaneous ignition of fine coal in kiln and calciner coal bins and the incidents of explosion in bag filters were thoroughly discussed with plant operation management team to enforce safety interlocks. Auto control of inertization with condensed CO2 injection in coal mill circuit and fine coal bins were recommended strongly.Performance guarantees met at site and PG certificate obtained from customer MBCC on behalf of thyssenkrupp industrial solutions France. -
Process Engineering SpecialistQassim Cement Company Jun 2016 - Jun 2017Buradah, KsaDevelopment of strategical planing for process analysis and performance review of three plants with a total capacity of 10000 tons per day.Identification of optimization opportunity through preliminary and detailed process audit of each plant.Operational efficiency analysis through mass and heat balancing, grinding circuit analysis, separator efficiency analysis-tromp curve and particle size distribution.Production planning and review of daily production-quality and energy consumption reports.Maintenance planning and consumables review, like refractory management, grinding media management etc. -
Production ManagerTrumboo Cement Industries Private Limited Jun 2010 - Jun 2016J&K,India.Successfully administered complete functioning of Production and Quality Department activities.Maintained smooth cement industry operation with minimum down time and production cost.Generating and analyzing plant production and quality reports with the objective to identify optimization opportunity for overall improvement.Developing time schedule for maintenance programs and estimating time required for the job. Spearheaded complete Plant Operations including trouble shooting & safety management.Ensuring the optimum and safe operation of crushers, Ball Mills, Kiln and Inertization unit from CCR.Formulating production plans and schedule, developing financial projections, preparing budgets and performing extensive costing for ensuring optimal utilization of resources and achievement of predetermined targets. My responsibility also included steering preventive and predictive maintenance schedules, identifying and resolving bottlenecks through application of trouble shooting tools. I am also responsible for maintaining the audit documents, coordinating and supervising the activities of Production department, Engineering Department, Quality & Process Control Department, and Safety Section for maintaining overall production efficiency. Benchmarking and process audit for heading optimization campaign to improve overall productivity and reliabilityImplementation of energy saving projects and ensuring adherence towards the safety compliance and regulations in the plant. Achieved successfully production targets by efficiently managing the engineering stores, which resulted in optimum utilization of resources at minimum inventory costs and achieved the operational efficiencies by proactively resolving the machinery breakdown issues using various trouble shooting tools and ensured the effective functioning of preventive maintenance work by using various troubleshooting tools. -
Lead Commissioning Engineer.Flsmidth Apr 2007 - Jun 2010Chennai, Tamil Nadu, IndiaAt FLSmidth my job portfolio included following activities in cement industry sector.Performing of pre-commissioning activities, like equipment readiness check, trial run, operational and safety/protection interlocks as per standard pre-commissioning protocols. Commissioning activities, like no-load run, cold commissioning, hot commissioning of all equipments.Attending and attempting various operational problems encountered during commissioning phase of project.Implemented standard operating procedures in operation and maintenance.Conducting onsite training for CCR operators and field staff training regarding the subject of personnel and equipment safety, plant operation and optimization.Maintaining plant operation at promised level and obtaining performance guarantees from customers at the completion of project.I had contributed in the following cement projects at FLSmidth.Commissioning of Pena Cement (Thadipatri, A.P); 3800 TPD.Trouble shooting (In Cooler & FRF-Silo) of Vasavadatta Cement Line III, Karnataka.Commissioning of Vasavadatta Cement Line IV (4200 TPD), KT, also acquired PG for the plant.Commissioning and Plant Optimization of Priya Cement industry (Kurnool, A.P).I received appreciation from the management for demonstrating excellence at work for implementing operational and process improvement through effective cost reduction, tactical planning and productivity gains. -
Process ManagerKhyber Ind. Pvt. Ltd Jul 2005 - Mar 2007Srinagar, J&K, IndiaStarted my journey in pre-commissioning phase of this plant was a real booster for my whole career. I have high gratitude particularly for Khyber Industries to impart unstoppable inertia to my career in cement industry. Started my regular job as a CCR Operator in 2005 and departed from this company as a process manager in 2007 was one of the great journey of my career in cement industry. I was appreciated for demonstrating excellence in implementing operational efficiencies in the process and accomplishing quality benchmarks by adopting state of the art production techniques and tools of management.Thanks Khyber industries Pvt. Ltd!
Bilal Ahmad Hajam Skills
Bilal Ahmad Hajam Education Details
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First Division. -
Bureau Of Energy Efficiency, Ministry Of Power, India,Energy Management/Optimization. -
International Academy Of Certification And Training(IactProcess Quality Management
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International Academy Of Certification And Training(Iact)Certification In Lean Manufacturing.
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Bureau Of Energy Efficiency, IndiaCertified Energy Auditor
Frequently Asked Questions about Bilal Ahmad Hajam
What company does Bilal Ahmad Hajam work for?
Bilal Ahmad Hajam works for Cementindusneed
What is Bilal Ahmad Hajam's role at the current company?
Bilal Ahmad Hajam's current role is Process Industry Optimization Expert. Online/Onsite Trainer | Process auditor | Process Simulation | Digital Twin.
What is Bilal Ahmad Hajam's email address?
Bilal Ahmad Hajam's email address is bi****@****ail.com
What schools did Bilal Ahmad Hajam attend?
Bilal Ahmad Hajam attended National Institute Of Technology Srinagar, Bureau Of Energy Efficiency, Ministry Of Power, India,, International Academy Of Certification And Training(Iact, International Academy Of Certification And Training(Iact), Bureau Of Energy Efficiency, India.
What are some of Bilal Ahmad Hajam's interests?
Bilal Ahmad Hajam has interest in Research, Interacting With People, Listening To Music, Enjoy Traveling To New Destinations.
What skills is Bilal Ahmad Hajam known for?
Bilal Ahmad Hajam has skills like Engineering, Commissioning, Factory, Continuous Improvement, Process Engineering, Quality Management, Manufacturing, Process Control, Cement, Project Engineering, Materials, Lean Manufacturing.
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Bilal Ahmad Hajam
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Bilal Ahmad Hajam
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