Dennis Pugh

Dennis Pugh Email and Phone Number

Founder at ToolQuest LLC @
Dennis Pugh's Location
Columbus, Ohio Metropolitan Area, United States
Dennis Pugh's Contact Details

Dennis Pugh personal email

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About Dennis Pugh

“We are all faced with a series of great opportunities, brilliantly disguised as impossible situations.”– Charles SwindollAs an entrepreneur with a passion for breaking new ground through innovative product development, I love solving “unsolvable” problems and reaching “unreachable” goals. I get a bit of a thrill out of doing things no one has ever tried before and proving the naysayers wrong. But what’s most rewarding to me is creating a novel solution that delights customers and leapfrogs the competition.With 30+ years of professional experience spanning engineering, operations, administration, program management, and product and business development, I have broad experience in automation, controls, and industrial machinery. As an entrepreneur, I have built and led companies providing machine-tool automation and product design services to startups and Fortune 500s.WHAT I DO:➤ I love taking a great idea, and turning it into a marketable product. I have the soul of an engineer and the mind of a businessman. I’m fluent in both ‘geek’ & ‘MBA’, and I’m exceptionally good at building consensus and pulling everyone in the same direction. I've managed 300+ product design projects, routinely placing clients in a product leadership position.➤ At the start of the product development process, I look for creative ways to outclass the competitor’s products. An elegant design usually works best. Making things complicated is easy. Making things simple is hard … but it pays dividends.➤ An elegant product concept is just the beginning. The devil’s in the details. And those details often require a team of engineers with different specialties. I’m not a deep expert in all engineering disciplines, of course, but I have always earned the respect and the cooperation of the engineering team members. Be they employees, contractors, or vendors, we collaborate effectively and get the job done.✉ dennis.r.pugh.58@gmail.com

Dennis Pugh's Current Company Details
ToolQuest LLC

Toolquest Llc

Founder at ToolQuest LLC
Dennis Pugh Work Experience Details
  • Toolquest Llc
    Founder
    Toolquest Llc Mar 2018 - Present
    Columbus, Ohio Area
    ToolQuest LLC develops, manufactures, and markets innovative products for woodworkers. We focus on compact and portable, yet highly-capable tools for job sites and home workshops.
  • Independent
    Product Development Consultant
    Independent Nov 2014 - Mar 2018
    Central Ohio
    An independent product-development consultant specializing in multidisciplinary systems engineering (mechatronics). Detailed design expertise in motion control algorithms, feedback control systems, analog circuit design, and motor-drive design. Deep expertise in product-development processes and management. ✔ 80% control-system cost reduction achieved for the existing product line of an early-stage Ultrasonic Assisted Machining (UAM) company, while bringing the system into compliance with applicable electrical codes. ✔ Architected the UAM company’s next-generation product line: a patent-pending, high-speed, high-voltage rotary ultrasonic tool holder that operates in the coolant/chip zone of a machining center, and is compatible with automatic tool changers. Responsible for all aspects of control-system development. Performed electrical DFEMA and developed an innovative built-in self-test system to verify electrical integrity.✔ Consulted with a Fortune 500 OEM to harden an integrated brushless servomotor/drive/controller for use in military combat vehicles, ruggedizing the design to meet MIL-STD-810G environmental standards. Authored the MIL-STD-498 high-level requirements document for the embedded software, and developed the verification cases and procedures for all high-level requirements.
  • Amt Machine Systems Ltd.
    President
    Amt Machine Systems Ltd. 2011 - 2014
    Columbus, Ohio
    A manufacturer, designer and distributor of ServoCam CNC upgrades with 15 employees. Responsible for all aspects of the company with full P&L responsibility. Responsible for seven direct reports including the product development team.✔ $750,000 in private investments raised to establish a new finance company, purchase inventory for a new machinery line and close a deal for exclusive US distribution rights to the product.✔ $400,000 cash and $250,000 profit generated on $500,000 in revenues, $150,000 in inventory write-off avoided and obsolescence of the installed machine base delayed by announcing the product line end of life to the customer base, producing a dramatic spike in customer orders for spare modules.✔ Novel integrated servomotor technology developed and licensed to a Fortune 500 OEM, jointly developed a new generation of extremely compact and rugged integrated servomotors for military applications.
  • Amt Machine Systems Ltd.
    Chief Technology Officer
    Amt Machine Systems Ltd. 2007 - 2011
    Columbus, Ohio Area
    Managed product development engineering team. Served as lead engineer for control systems and analog electronics.✔ 1,000 engineering workforce hours saved annually by implementing an efficient document control process linked to the corporate ERP system that allowed quick access by any authorized employee.✔ Architected a low-cost integrated motor drive with a chip-level magnetic shaft position encoder, motion controller, brushless servoamplifier, networking hardware and 20+ channels of local I/O with the ability to withstand 200Gs of shock, complete underwater submersion and operating temperature ranges of -40C to 80C.✔ 40% reduction in manufacturing costs and improved amplifier reliability realized by leading an engineering team to design a 100% firmware-compatible drop-in replacement amplifier.
  • Amt Systems Engineering Inc.
    President
    Amt Systems Engineering Inc. 1988 - 2007
    Columbus, Ohio
    An award-winning commercial product development firm with $2 million in annual revenue specializing in instrumentation, controls and informatics and employing 15 engineers. Oversaw company operations including complete P&L, business development, product development and project management. Lead engineer for control systems.✔ $2.5 million in angel investment secured to expand the product line following the initial ServoCam product launch.✔ $1.5 million in revenue growth and sustained 10%+ net profit margins achieved after rapidly eliminating operating losses.✔ Leapfrogged the competition in designing the world’s first stable, accurate three-zone temperature control algorithm for small ceramics kilns, reducing kiln temperature gradients from 50 degrees to less than two degrees.✔ $1.1 million saved annually in service expenses and machine downtime for the customer base by resolving more than 99% of field problems with no onsite service call as a result of the ServoCam control system.✔ $900,000 in angel investment secured by spinning-off a subsidiary to launch the new ServoCam product line.✔ 80% reduction in part-cycle design time, 60% boost in machine production and a 50% drop in setup time achieved by designing the ServoCam CNC control system, ultimately eradicating the competition and becoming the industry standard.✔ Developed a phased project methodology to overcome cost and risk objections by segmenting each project into multiple stages, each with its own manageable level of risk that enabled accuracy of cost estimates for the subsequent phases within 20%.✔ 5% reduction in combined operating expenses and improved transparency realized by successfully managing the merger process of two sister companies and cultivating consensus among the boards, shareholders and employees.
  • Amt Systems Engineering Inc.
    Vice President Of Control Systems
    Amt Systems Engineering Inc. 1984 - 1988
    Columbus, Ohio Area
    Oversaw control system hardware and software for all engineering projects. Authored proposals and reports. Served as company treasurer.✔ $450,000 spike in commercial sector revenues realized within one year by building company-wide consensus to enter the commercial product development market.
  • The Ohio State University
    Research Associate Ii
    The Ohio State University 1982 - 1984
    Columbus, Ohio
    A major university with a highly regarded engineering program ranking sixth in the US for private research funding. Conceptualized and led the design of application software, feedback control systems and analog electronic circuitry for the DARPA / OSU adaptive suspension vehicle, a large-scale hydraulically powered walking machine.✔ $9 million in continued research funding enabled and international recognition as a leader in robotics research received by designing the control systems and managing application software development for the first full-size computer-controlled walking vehicle.✔ Co-founded a company to develop and commercialize robotic technology and negotiated a $1 million research subcontract that granted the organization ownership of all intellectual property conceived.
  • The Ohio State University
    Graduate Research Assistant
    The Ohio State University 1980 - 1982
    Columbus, Ohio
    Lead R&D engineer for the OSU hexapod, a laboratory-scale walking machine with eighteen leg actuators.✔ Achieved fully-coordinated six degree-of-freedom postural control✔ Re-architected and rewrote the control software✔ Revised the vehicle electronics to eliminate reliability issues✔ Implement additional tactile sensing capabilities.

Dennis Pugh Skills

Engineering Management Team Building Product Development Engineering Systems Engineering Embedded Systems Algorithm Design Electronics Hardware Design Control Systems Design R&d Product Management Marketing Strategy Process Improvement Project Management Leadership Microsoft Office Business Strategy Entrepreneurship Business Development Document Management Angel Investing Budgeting Brand Development Negotiation Management Data Analysis Instrumentation Automation Requirements Analysis Strategic Planning Start Ups Strategy Software Development Cross Functional Team Leadership Marketing Customer Service Microsoft Excel Design For Manufacturing

Dennis Pugh Education Details

Frequently Asked Questions about Dennis Pugh

What company does Dennis Pugh work for?

Dennis Pugh works for Toolquest Llc

What is Dennis Pugh's role at the current company?

Dennis Pugh's current role is Founder at ToolQuest LLC.

What is Dennis Pugh's email address?

Dennis Pugh's email address is de****@****ail.com

What is Dennis Pugh's direct phone number?

Dennis Pugh's direct phone number is +174096*****

What schools did Dennis Pugh attend?

Dennis Pugh attended The Ohio State University, College Of Engineering At Tennessee Technological University.

What skills is Dennis Pugh known for?

Dennis Pugh has skills like Engineering Management, Team Building, Product Development, Engineering, Systems Engineering, Embedded Systems, Algorithm Design, Electronics Hardware Design, Control Systems Design, R&d, Product Management, Marketing Strategy.

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