Punith Kumar Cy Email & Phone Number

Bengaluru, Ka, In

Bengaluru, Karnataka, India

Bengaluru, Karnataka, India

Mechanical Lead for the site responsible for HVAC, Water System(Pretreatment and Purified Water Plant), Air Compressors, Black Utilities( Boiler, Chiller, ETP, STP etc.)

Bengaluru, Karnataka, India

Overall responsible for Engineering, Maintenance and Projects

Bengaluru Area, India

Significant Highlights:Served as:o Department Safety Champion for conducting Safety Assessments such as Machinery Safety Risk Assessment (MSRA), Lock Out and Tag Out (LOTO), Health and Safety Risk Assessment (HSRA), Chemical Risk Assessment (CRA), Pre Start-up Safety Assessment (PSSR).o Management Representative for Implementation and Execution of “Hazardous Utility Maturity Model” for the entire site, thus contributing towards achieving Zero Accidents. Successfully implemented “Machinery Safety (Zero Access Guarding)” in utilities for all the equipment and achieved the score of 48% as per the target, thus contributed towards achieving zero accidents.Roles & Responsibilities:Overseeing Green Field Project and managing erection and commissioning of utility equipment involving:o Forbes Marshall Boilers (each 3-ton capacity) - 2 No’so Daikin chillers (each 400TR capacity) - 4 No’s o Fire hydrant pumps and tanks (540KL capacity)o Water Treatment Plant (210KL capacity)o Effluent Treatment Plant (75KL capacity)o Atlas Copco Air compressor (1500 CFM each)o Purified Water Generation Plant (4KL/hr capacity) Conducting the Safety Integrity Level (SIL) assessment and HAZOP (Hazard and Operability Study) for Boiler, Hazid (Hazardous Identification Study) for HSD operation and maintenance. Managing the Risk Based Inspection (RBI) for all the flexible hoses, pipelines and tanks in the site. Ensuring the timely statutory examination of all the Boiler, pressure vessels, hoists, safety valves etc. Handling compliance with respect to PESO act for plant requirements on HSD storage of 200KL. Performing:o Borewell survey and successful drilling of Borewell inside the company to fulfill the water requirements in case of scarcity. o Roof water harvesting, storm water harvesting for use to irrigation and water flushing, thus maintaining the water balance by recharging the water into the ground.

Bengaluru Area, India

Significant Highlights:1. Served as Project In-charge for Zero Liquid Discharge Plant (MVRE and MEE) of 200KL capacity.2. Certified Lead Auditor on OHSAS 18001:2007 from Bureau Veritas (India) Private Limited & also responsible for the documentation & implementing of all the above standards.3. Won best kaizen competition for the project related to safety of the boiler.4. Successfully handled a team of 30 to 40 employees involving Executives, Trainees, officers, junior officers and shop floor technicians. 5. Coordinated in implementing TPM & 5S systems.6. Evolved in OPEX cost reduction by 8% successful implementation of TPM principles like Autonomous Maintenance, Focused Improvement, Planned/Preventive Maintenance, Effective Trainings, Safety, etc.7. Saved Water by replacing fresh water nozzles with lesser nozzle size. (Water savings of 50KL/day).8. Retrofitted projects for the process tanks & Column stability projects.9. Succeeded in executing the projects under capex like tarping station for trucks, roof sheet replacement in various areas, process vessel erection & commissioning.

Bangalore

Significant Highlights:1. Significantly managed Operation and Maintenance of Packaging equipment’s like KHS Washer, Krones Filler, KHS Pasteurizer, Krones Labeller, KHS Case Packer, Online check weigher & KHS Top Sealer.2. Received the Best Safety representative award of the Plant.3. Handled two successful focused improvement projects for which both the projects were selected as the First best project, one of the projects on Boiler Efficiency Improvement being selected as the best project in India.4. Received 2 times consecutively “The Best Safe Boiler award” from the Dept. of Factories, Boilers, Industrial Safety & Health, Government of Karnataka.5. Won best kaizen competition for the project related to safety of the boiler.6. Essayed as certified lead auditor of ISO 14001:2004 (EMS) and ISO 22000:2005(HACCP).7. Succeeded in executing the project on yeast drier plant efficiency improvement from 75kg/day to 200kg/day which generated a revenue of nearly 2lakhs per month.8. Reduction in Water Usage Ratio (WUR) from 13.5lts/8 Oz cases to 12.00lts/8 Oz cases by implementing the best engineering practices.9. Improved project on Reduction in CO2 consumption from 4.0kg/HL to 3.3kg/HL which generated a savings of nearly 3lakhs per month.10. Plant capacity expansion Project on erection and commissioning of fermentation vessels (220KL capacity).

Bachelor Of Engineering (Be), Mechanical Engineering(Industrial Engineering), 8.32 Cgpa

Activities and Societies: Placement Co-ordinator, Member of Cultural activities team(CAT).Mechanical Engineering

Puc, Pcmb, 8.63 Cgpa

12th Std.