Pushpendra Sharma Email & Phone Number

Pune, Mh, In

Pune, Maharashtra, India

Pune, Maharashtra, India

Worked as a Team lead for multiple projects and it’s Management.1.Led Local India new market entry project like DS244 (Tractor seat), MSG 85 suspension variant reduction (VAVE) & localization and New proto seat creation for different customer as per their requirements.2. Worked on DS244 innovative tractor seat start from Concept phase (Morphological box ideas) to new innovative suspension & Seat Top design.3 Also Supported Post production Department for its current running issues for customer complaints like parts tooling variation due to old tools, material change , supplier change , comfort improvement etc. & dealing with PM, IE and supplier.

Pune

Project : Ford V710 UM1 ( 2nd and 3rd Row) seat structure & Mechanism1. Complete Owner of 2nd and 3rd Row seat development from award to DVR gate.2.Total variant development : 6 , OB seat, Center seat, Easy entry seats, Triple seat .3.Responsbile for design to different load case and requirement fulfillments like Front impact test, rear impact test, ST11 ,ADR 34 ,LR test, SBA etc.4. Latch and recliner packaging .5.based on different vehicle variant like kombi or shuttle , seat installation and removability check .6. Value addition : while designing EE seat, we saw that gap requirement was less compare to needed for occupant to come out from vehicle . for this we design new kinematic in line similar like easy packaged seats for VW.7.Details change details tracker after each change for Cost analysis and tight control on cost change due to design modifications.8.Part feasibility check at each design gate.9.DFAM responsibility 10.Workes on weld load classification based on GISSMO and plastic strain range .11. Active member in Complete seat interface definition and Ford meetings.12.Different feasibility study for Complete seat like MTM , Bolster support study, backrest design in alignment with complete seat attachment for back covers and hardboard packaging , screw gun feasibility check for triple seat due to space availability , trim feasibility for Cushion wireframe.13. Knowledge of different Ford Terminology like different test ST11, ST25, ST18, Ford gates like TDJ, TPV, TDC,FDJ etc.14. Partly worked on Recliner DFMEA.15. Safety sign off for each gate

Pune Area, India

Project : VW ID Buzz 3rd Row 50%-50% seat (structure and mechanism) Activity:1. Complete 3rd row Design and Development of structure and mechanisms.2. Successfully leading the team from Pune location.3. Owning whole content of ID buzz 3rd row.4. Packaging and investigation.5. Green FEA results6. SSO sign off7. Load limiter fuse design multiple loops investigation8. Hand calculation for Recliner lever design for operating effort 9. End stop effort calculations10. Successfully DVR gate closure11. Pro-active program management

Pune Area, India

Project Completed : VW MEB 316 3rd RowActivity:1. Complete 3rd row structure Design and Development.2. Successfully lead the team from Pune location.3. Own major content of MEB 3rd row program.4. Completed program DVR gate before the time.5. Close Co-ordination with SDT member.6. On time P release for VW.7. Work closely with PLUS plan, regularly organizing SMTE , AME, TDM and Design Review meetings.8. Tolerance stack ups , Hand calculation for better performance in FEA.9. Open issue tracking and management, TC change management release and execution.10. DV drawing and Customer (VW) drawing creation.11. VW EU counterpart appreciated for excellent execution and for shown leadership skills.12. Identified as potential candidate for VW programs.

Kaiserslautern,Germany

Project Completed : VW 418 Captain ChairActivity:1. Complete 2nd row Design and Development of structure and mechanism.2. Concept generation to final product design for many new kinematic like comfort functionality ,ottoman design(leg support mechanism) and easy entry track movement.3. Complete new cushion structure design.4. Recliner packaging .5. Close co-ordination with FEA ,offshore team and Prototype team.6. Different type of proposals and concept creations considering different load cases and manufacturing standard and guidelines. 7. Tolerance Analysis, DFMEA, DFM & Design Reviews.8. Customer model creations for VW.9. On time DV release with green FEA and data release in TC.10. Completed sign off gate for different gates like material sign off gate, safety sign off gate, fastener sign off etc.11. PKR sign off document creations ( ECE R17 and R21 Check, SBA Zone check, Top tether and ISO fix area regulatory requirement check, Seat spacing check etc.).12. Family BOM creation for different variants, Tactical plan creation.

Pune Area, India

Project Completed : Nissan W33A Rear seat RFIActivity:1. Complete Rear Seat back frame Design and Development.2. Complete Packaging of back frame structure as per STO , OEM key hard points and ECE requirements.3. Different type of proposals and concept creations considering different load cases and manufacturing standard and guidelines. 4. BOM Creation for Costing.5. Pugh analysis for different proposals.

Pune Area, India And Kaiserslautern,Germany

Project Completed : VW MQB A0 Rear SeatActivity:1. Complete Rear Seat back frame Development.2. Responsible for Design and packaging of back frame structure, CAD development ,single , assy and customer drawing creation. Assy creation in EDB and TC, BOM creation, change order creation.3. Design and development to meet ECE requirement.4. Complete team work with FEA and Tooling simulation team.5. Design feasibility check in accordance with FEA and tooling.6. Innovative team work with offshore and onsite both.7. Completed two onsite assignments in Germany and created good team with close relationship and build good confidence for offshore team.8. Long term relation builds with Onsite Team.9. Tolerance investigation, SSO, GD and T, Detail PPT creation for costing impact, Continuous improvement, one step simulation and doing tooling feasibility and Pugh analysis.10. Work with Plus and did sign off process

Solingen,Germany

Project Completed : Track 2000 Support for Program Daimler Edison ,Ford B479 and ,Core tracks.Activity:1. On short term assignment of track Design in Germany.2. Support for Core track development.3. Core track part design and Improved its manufacturing process.4. Standardization process is created so that it’s easy to use various track in different project.5. Solved PPSC issues in MBC project for track installation.6. Track Assy feasibility study and solved its JIT line issues.7. Analysis and tolerance stack up of track with Front and Rear Riser Assy on BIW.

Pune Area, India

1. Work as a Design Engineer.2. Work on Ford transit V363 mini bus project, Tata sumo, VW Gen 2.3. Responsible for Design & Development of complete seat structures.4. Creating Part and Assembly level drawings with GD & T for Prototype & Manufacturing.4. Tolerance stack and its details Assy interface investigation and weld Gap analysis, complete seat Engineering BOM creation.5. Work on VA /VE.

Bachelor Of Engineering - Be, Mechanical Engineering

Bachelor'S Degree, Mechanical Engineering

Mechanical Engineering

High School, Science

Upto 12th

High School

Upto 10th

Mechanical Engineering